using AngleSharp.Dom; using Khd.Core.Domain.Dto.wcs; using Khd.Core.Domain.Models; using Khd.Core.EntityFramework; using Khd.Core.Wcs.Global; using Masuit.Tools.Logging; using Microsoft.Extensions.DependencyInjection; using Microsoft.Extensions.Hosting; using Microsoft.Extensions.Logging; using System; using System.Collections.Generic; using System.Linq; using System.Text; using System.Threading.Tasks; using Khd.Core.Domain.Dto.webapi; using Khd.Core.Plc.S7; using Khd.Core.Wcs.Wcs; using System.Data; using Microsoft.EntityFrameworkCore; using Z.EntityFramework.Plus; using Masuit.Tools; using Microsoft.IdentityModel.Tokens; namespace Khd.Core.Wcs.Wcs { /// /// 出库点线程 /// public class OutWarePoint { private readonly IHost _host; private readonly Plc.S7.Plc _plc; List ScanPoint { get; set; }//点位信息 BaseSitenode? sitenode { get; set; }//站台信息 NodeSetting? NodeSettingCarNo { get; set; } NodeSetting? NodeSettingCarState { get; set; } NodeSetting? NodeSettingCarRun { get; set; } NodeSetting? NodeSettingWcsState { get; set; } NodeSetting? NodeSettingWcsSend { get; set; } NodeSetting? NodeSettingWcsSendMaterial { get; set; } NodeSetting? NodeSettingPLCSendSendMaterialstate { get; set; } Thread FlowPointThread; public OutWarePoint(IHost host, Plc.S7.Plc plc, string siteNo) { this._host = host; this._plc = plc; //this.ScanPoint = StaticData.NodeSettingList.Where(t => t.siteNo == siteNo).ToList();//加载当前站点所对应的点位 this.sitenode = StaticData.SiteNodeList.FirstOrDefault(t => t.siteNo == siteNo);//获取当前站台信息 this.NodeSettingCarNo = this.ScanPoint.FirstOrDefault(t => t.plcpointNo.Contains("carno")); this.NodeSettingCarState = this.ScanPoint.FirstOrDefault(t => t.plcpointNo.Contains("carstate")); this.NodeSettingCarRun = this.ScanPoint.FirstOrDefault(t => t.plcpointNo.Contains("carrun")); this.NodeSettingWcsState = this.ScanPoint.FirstOrDefault(t => t.plcpointNo.Contains("plcsendK")); this.NodeSettingWcsSend = this.ScanPoint.FirstOrDefault(t => t.plcpointNo.Contains("wcsend")); this.NodeSettingWcsSendMaterial = this.ScanPoint.FirstOrDefault(t => t.plcpointNo.Contains("wcssendmessage")); this.NodeSettingPLCSendSendMaterialstate = this.ScanPoint.FirstOrDefault(t => t.plcpointNo.Contains("plcsendmessage")); try { //默认启动,清理plc的上位机写入点位值 this._plc.Write(NodeSettingCarRun.plcpointAddress, MainCentralControl.QingKongDianWei); this._plc.Write(NodeSettingWcsSend.plcpointAddress, MainCentralControl.QingKongDianWei); this._plc.Write(NodeSettingWcsSendMaterial.plcpointAddress, MainCentralControl.QingKongDianWei); } catch (Exception ex) { Console.WriteLine("站点" + siteNo + " 初始化数据异常" + ex.Message); LogManager.Error(ex); } } /// /// 启动上件扫描监听 /// public void StartPoint() { FlowPointThread = new Thread(MonitorInLocatorPoint); FlowPointThread.Start(); } public void MonitorInLocatorPoint() { while (true) { try { //通用逻辑下,根据上件记录表,可区分业务,入库,出库,回库 //- 入库 - 根据小车任务表,可区分流入哪个站点 //- 出库 - 根据小车任务表,可区分流入哪个站点 //- 回库 - 根据小车任务表,可区分流入哪个站点 //- 特殊逻辑:下一站点多个站点,按多条线缓存数优先进少的; var carno = this._plc.Read(NodeSettingCarNo.plcpointAddress); var carstate = this._plc.Read(NodeSettingCarState.plcpointAddress); var carrun = this._plc.Read(NodeSettingCarRun.plcpointAddress); var wcsstate = this._plc.Read(NodeSettingWcsState.plcpointAddress); var wcsend = this._plc.Read(NodeSettingWcsSend.plcpointAddress); if (carno != null && carstate != null && carrun != null && wcsstate != null && wcsend != null) { //清除点位信息 if (Convert.ToInt32(carno) == 0 && Convert.ToInt32(wcsend) == 1 && Convert.ToInt32(wcsstate) == 1) { this._plc.Write(NodeSettingCarRun.plcpointAddress, MainCentralControl.QingKongDianWei); //清空小车去向点位 this._plc.Write(NodeSettingWcsSendMaterial.plcpointAddress, MainCentralControl.QingKongDianWei); //清空车身长度点位 this._plc.Write(NodeSettingWcsSend.plcpointAddress, MainCentralControl.QingKongDianWei); //清空wcs处理完成点位 } //正常读到小车信息 if (Convert.ToInt32(carno) > 0 && Convert.ToInt32(wcsend) == 0 && Convert.ToInt32(wcsstate) == 0 && Convert.ToInt32(carstate) == 1 && Convert.ToInt32(carrun) == 0) { var downLength = GetTargetTo(Convert.ToInt32(carno)); if (string.IsNullOrWhiteSpace(downLength)) { //Console.WriteLine("OutWarePoint类 WriteMaterialMessage方法未确认返回值,查看报错日志!"); Thread.Sleep(1000); continue; } object ToInt16downLength = MainCentralControl.getValue("2", downLength); this._plc.Write(this.NodeSettingCarRun.plcpointAddress, MainCentralControl.WcsMoRenQuXiang);//写入小车去向 this._plc.Write(this.NodeSettingWcsSendMaterial.plcpointAddress, ToInt16downLength); //写入车身长度 this._plc.Write(this.NodeSettingWcsSend.plcpointAddress, MainCentralControl.WcsChuLiWanCheng);//写入wcs处理完成 string zfc = downLength == "2900" ? "空挂具" : "挂具"; LogManager.Info($"当前时间{DateTime.Now} >>> {zfc}:{carno}经过下件站点:{this.sitenode.siteNo},WCS写入去向:1,写入车身长度:{ToInt16downLength};"); } } } catch (Exception ex) { LogManager.Error(ex); } finally { Thread.Sleep(2000); } } } /// /// 根据上件点,物料号,获取下一点位信息 /// /// 交互所属站点 /// 到位挂具号码 /// 是否是订单结束处理的判断传参 /// private string GetTargetTo(int carno) { try { using var scope = _host.Services.CreateScope(); using var dbContext = scope.ServiceProvider.GetRequiredService(); var basecarModel = dbContext.BaseCar.Where(t => t.carNo == carno).FirstOrDefault(); var waitdownlineModel = dbContext.BaseWaitdownline.Where(t => t.carNo == carno).FirstOrDefault(); if (waitdownlineModel == null && basecarModel != null) { //添加车辆在Waitdownline表中的缓存信息 BaseWaitdownline waitdownModel = new() { id = Guid.NewGuid(), carId = basecarModel.id, carNo = basecarModel.carNo, carName = basecarModel.carName, downline = 2, materielNo = "", materielNum = 0, isDelete = 0, createTime = DateTime.Now, createBy = "DownLine" }; dbContext.Add(waitdownModel); dbContext.SaveChanges(); return "2900";//调试无信息挂具写入数值 } else if (waitdownlineModel != null) { if (!string.IsNullOrWhiteSpace(waitdownlineModel.materielNo))//挂具绑定物料表中,物料不为空时 { //查找车型长度后返回写入Plc string sqlQuery = @$" SELECT b1.material_no AS materialNo, b1.k46up_length AS k46upLength, b1.k48up_length AS k48upLength, b1.down_length AS downLength, b2.order_code AS definefield1, b2.line_code AS definefield2, b2.prod_code AS definefield3 FROM base_materialinfo b1 JOIN base_production_order_split b2 ON b2.prod_code LIKE CONCAT('%', b1.material_no, '%') WHERE b2.order_code = '{waitdownlineModel.materielNo}'"; var QueryOrder = dbContext.ExecuteSqlQuery(sqlQuery).ToList(); if (QueryOrder?.Count > 0 && !string.IsNullOrWhiteSpace(QueryOrder[0].downLength)) { RelieveCarAndMaterial(carno, waitdownlineModel.materielNo);//下件点下件解除挂具与物料信息绑定关系 return QueryOrder[0].downLength; } } else if (string.IsNullOrWhiteSpace(waitdownlineModel.materielNo))//挂具绑定物料表中,物料为空时 { return "2900";//与电气沟通是空时写入长度最小值 } } //添加下线记录后修正任务和等待下线记录表 void RelieveCarAndMaterial(int carno, string vin) { //挂具在下件点交互完成后记录下线数据 var orderMessage = dbContext.BaseProductionOrderSplit.Where(t => t.orderCode == vin).ToList(); if (orderMessage?.Count > 0 && waitdownlineModel != null) { string XianBie = orderMessage[0].lineCode; char lastChar = XianBie[XianBie.Length - 1]; var XianBieNum = Char.GetNumericValue(lastChar).ToString(); BaseFollowmessage baseFollowmessage = new() { id = Guid.NewGuid().ToString(), sid = orderMessage[0].id, vinCode = orderMessage[0].orderCode, upSite = waitdownlineModel.createBy, downSite = XianBieNum == "1" ? "K02" : "K07", carNo = carno, materialName = orderMessage[0].prodDesc, lineCode = orderMessage[0].lineCode, lineName = orderMessage[0].lineCode == "一线" ? "一线" : "二线", isover = 1, est = orderMessage[0].est, quantity = orderMessage[0].quantity, actualquantity = 1, productionSequence = orderMessage[0].productionSequence, createBy = "OrderOverInsert", createDate = DateTime.Now }; dbContext.Add(baseFollowmessage); dbContext.SaveChanges(); //解除base_waitdownline表中挂具与任务VIN码绑定关系,修改车辆线上状态为已下线 dbContext.BaseWaitdownline.Where(t => t.id == waitdownlineModel.id).Update(a => new BaseWaitdownline() { materielNo = string.Empty, materielNum = 0, createTime = DateTime.Now, downline = 2, createBy = string.Empty, definefield1 = string.Empty}); //修改base_production_order_split表订单为结束状态 dbContext.BaseProductionOrderSplit.Where(t => t.id == orderMessage[0].id).Update(a => new BaseProductionOrderSplit() { isover = 1 }); } } //LogManager.Info($"OutWarePoint类 WriteMaterialMessage方法未确认返回值,从底部返回NULL!"); return ""; } catch (Exception ex) { //LogManager.Info($"错误日志输出 >>> OutWarePoint类 WriteMaterialMessage 方法报错 {ex}"); LogManager.Error(ex); return null; } } } }