using Khd.Core.Domain.Dto.TaskType;
using Khd.Core.Domain.Models;
using Khd.Core.EntityFramework;
using Khd.Core.Library;
using Khd.Core.Library.Mapper;
using Khd.Core.Plc.S7;
using Khd.Core.Wcs.Global;
using Masuit.Tools;
using Microsoft.Extensions.DependencyInjection;
using Microsoft.Extensions.Hosting;
namespace Khd.Core.Wcs.Wcs
{
///
/// 二楼小包出入口
///
public class SecondFloorLine
{
private readonly LoggerUtils _logger = new LoggerUtils();
private readonly IHost _host;
int FloorNo { get; set; }
public SecondFloorLine(IHost host, int floor)
{
this._host = host;
FloorNo = floor;
}
///
/// 启动上件扫描监听
///
public void StartPoint()
{
Thread FlowPointThread = new Thread(MonitorInLocatorPoint);
FlowPointThread.IsBackground = true;
FlowPointThread.Name = "SecondFloorLine";
FlowPointThread.Start();
Console.WriteLine(DateTime.Now + ":二楼码垛输送线调度启动成功");
_logger.Info("二楼码垛输送线调度启动成功");
}
public void MonitorInLocatorPoint()
{
using var scope = _host.Services.CreateScope();
using var dbContext = scope.ServiceProvider.GetRequiredService();
var rfidPoint = StaticData.BasePlcpointList.First(t => t.id == 52);
var agvGetPoint = StaticData.BasePlcpointList.First(t => t.id == 53);
var agvPutPoint = StaticData.BasePlcpointList.First(t => t.id == 54);
BaseEquip agvEquip = StaticData.BaseEquip.First(t => t.objid == 8);
BaseEquip endEquip = StaticData.BaseEquip.First(t => t.objid == 36);
List canNotIn = new List();
while (true)
{
try
{
dbContext.ChangeTracker.Entries().ToList().ForEach(e => e.Reload());
var agvPutValue = StaticData.PlcDic[2].Read(agvPutPoint.plcpointAddress);//小包入口叫料
var agvGetValue = StaticData.PlcDic[2].Read(agvGetPoint.plcpointAddress);//小包出口的到位
var rfidValue = StaticData.PlcDic[2].ReadRFID(rfidPoint.plcpointAddress);//小包出口的RFID
if (agvGetValue != null && agvPutValue != null && rfidValue != null)//读Plc
{
if (Convert.ToInt32(agvPutValue) == 0)//小包入口叫料
{
bool canCreate = dbContext.WcsTask.Where(t => t.nextPointId == 8 || t.endPointId == endEquip.objid).Any();//有没有生成任务
//36 是小包入口的设备信息，8是二楼Agv设备
if (!canCreate)//没有任务
{
BaseEquip? baseEquip = dbContext.BaseEquip.FirstOrDefault(t => t.equipType == 20 && t.emptyCount >= 1);//二楼周转区是否存在一个空托盘以上的
if (baseEquip != null)//二楼周转区有可以去小包入口的库位
{
var wcsTask = new WcsTask()
{
objid = StaticData.SnowId.NextId(),
endPointId = endEquip.objid,//小包入口
endPointNo = endEquip.equipNo,
nextPointId = agvEquip.objid,//二楼叉车
nextPointNo = agvEquip.equipNo,
currPointId = baseEquip.objid,//周转区库位
currPointNo = baseEquip.equipNo,
taskStatus = 0,
useFlag = 1,
containerNo = null,
createBy = "WCS",
createTime = DateTime.Now,
floorNo = 2,
fromFloorNo = 2,
isEmpty = "1",
qty = baseEquip.emptyCount,//托盘的数量
taskType = StaticTaskType.SecondTransitToSmallPackage,//任务类型
};
dbContext.Add(wcsTask);
WcsTaskLog wcsTaskLog = CoreMapper.Map(wcsTask);
dbContext.Add(wcsTaskLog);
dbContext.SaveChanges();
Console.WriteLine(DateTime.Now + ":二楼码垛输送线生成请求空托盘任务成功:" + wcsTask.objid);
_logger.Info("二楼码垛输送线生成请求空托盘任务成功:" + wcsTask.objid);
}
else//二楼周转区没有空托盘
{
baseEquip = dbContext.BaseEquip.FirstOrDefault(t => t.equipType == 15 && t.emptyCount == SystemData.maxTray);//三楼三个周转区是否存在空托盘
if (baseEquip != null)//如果三楼有空托盘
{
BaseEquip ThirdLineEquip = dbContext.BaseEquip.First(t => t.objid == 3);//三楼接驳位
BaseEquip ThirdAgvEquip = StaticData.BaseEquip.First(t => t.objid == 9);//三楼叉车
if (ThirdLineEquip.equipStatus == 0)//三楼接驳位空闲
{
//生成3楼Agv出库任务
WcsTask wcsTask = new WcsTask()
{
objid = StaticData.SnowId.NextId(),
containerNo = null,
createBy = "WCS",
createTime = DateTime.Now,
floorNo = 2,
fromFloorNo = 3,
isEmpty = "1",
qty = SystemData.maxTray,
taskType = StaticTaskType.ThirdTransitToSecond,
currPointId = baseEquip.objid,
currPointNo = baseEquip.equipNo,
nextPointId = ThirdAgvEquip.objid,
nextPointNo = ThirdAgvEquip.equipNo,
endPointId = endEquip.objid,
endPointNo = endEquip.equipNo,
taskStatus = 0,
useFlag = 1,
};
dbContext.Add(wcsTask);
WcsTaskLog wcsTaskLog = CoreMapper.Map(wcsTask);
dbContext.Add(wcsTaskLog);
dbContext.SaveChanges();
Console.WriteLine(DateTime.Now + ":二楼码垛输送线生成3楼Agv出库任务成功:" + wcsTask.objid);
_logger.Info("二楼码垛输送线生成3楼Agv出库任务成功:" + wcsTask.objid);
}
}
else
{
BaseEquip startEquip = dbContext.BaseEquip.First(t => t.objid == 40);//一楼的托盘库
if (startEquip.emptyCount > 1 && startEquip.emptyCount <= SystemData.maxTray)
{
BasePlcpoint basePlcpoint = StaticData.BasePlcpointList.First(t => t.plcpointNo == "someOut");//多个出
BasePlcpoint linesignal01 = StaticData.BasePlcpointList.First(t => t.plcpointNo == "linesignal01");//一楼接驳位到位
BasePlcpoint equipstate06 = StaticData.BasePlcpointList.First(t => t.plcpointNo == "equipstate06");//提升机状态
BasePlcpoint trayStatusValue = StaticData.BasePlcpointList.First(t => t.plcpointNo == "trayStatus");//提升机状态
BaseEquip lineEquip = dbContext.BaseEquip.First(t => t.objid == 1);//一楼接驳位
var lineSignal01Value = StaticData.PlcDic[0].Read(linesignal01.plcpointAddress);
var equipstate06Value = StaticData.PlcDic[0].Read(equipstate06.plcpointAddress);
if (FirstFloor.ReadEmptyLocation() && trayStatusValue != null && Convert.ToInt32(trayStatusValue) == 1 && Convert.ToInt32(lineSignal01Value) == 0 && Convert.ToInt32(equipstate06Value) == 0)
{
StaticData.PlcDic[0].WriteToPoint(basePlcpoint.plcpointAddress, "1", basePlcpoint.plcpointLength.ToString());//托盘库多个出
WcsTask wcsTaskManual = new WcsTask()
{
objid = StaticData.SnowId.NextId(),
endPointId = endEquip.objid,
endPointNo = endEquip.equipNo,
nextPointId = lineEquip.objid,
nextPointNo = lineEquip.equipNo,
currPointId = lineEquip.objid,
currPointNo = lineEquip.equipNo,
taskStatus = 0,
useFlag = 1,
containerNo = null,
createBy = "WCS",
createTime = DateTime.Now,
floorNo = endEquip.floorNo,
fromFloorNo = 1,
isEmpty = "1",
qty = startEquip.emptyCount,
taskType = StaticTaskType.SecondLiftToWaste,
};
dbContext.Add(wcsTaskManual);
WcsTaskLog wcsTaskLog = CoreMapper.Map(wcsTaskManual);
dbContext.Add(wcsTaskLog);
dbContext.SaveChanges();
Console.WriteLine(DateTime.Now + ":二楼码垛输送线生成手动托盘任务成功:" + wcsTaskManual.objid);
_logger.Info("二楼码垛输送线生成手动托盘任务成功:" + wcsTaskManual.objid);
}
}
else if (startEquip.emptyCount > SystemData.maxTray)//如果托盘库大于五个，出一个
{
BasePlcpoint basePlcpoint = StaticData.BasePlcpointList.First(t => t.plcpointNo == "oneOut");//多个出
BasePlcpoint linesignal01 = StaticData.BasePlcpointList.First(t => t.plcpointNo == "linesignal01");//一楼接驳位到位
BasePlcpoint equipstate06 = StaticData.BasePlcpointList.First(t => t.plcpointNo == "equipstate06");//提升机状态
BasePlcpoint trayStatusValue = StaticData.BasePlcpointList.First(t => t.plcpointNo == "trayStatus");//提升机状态
BaseEquip lineEquip = dbContext.BaseEquip.First(t => t.objid == 1);//一楼接驳位
var lineSignal01Value = StaticData.PlcDic[0].Read(linesignal01.plcpointAddress);
var equipstate06Value = StaticData.PlcDic[0].Read(equipstate06.plcpointAddress);
if (FirstFloor.ReadEmptyLocation() && trayStatusValue != null && Convert.ToInt32(trayStatusValue) == 1 && Convert.ToInt32(lineSignal01Value) == 0 && Convert.ToInt32(equipstate06Value) == 0)
{
StaticData.PlcDic[0].WriteToPoint(basePlcpoint.plcpointAddress, "1", basePlcpoint.plcpointLength.ToString());//托盘库多个出
WcsTask wcsTaskManual = new WcsTask()
{
objid = StaticData.SnowId.NextId(),
endPointId = endEquip.objid,
endPointNo = endEquip.equipNo,
nextPointId = lineEquip.objid,
nextPointNo = lineEquip.equipNo,
currPointId = lineEquip.objid,
currPointNo = lineEquip.equipNo,
taskStatus = 0,
useFlag = 1,
containerNo = null,
createBy = "WCS",
createTime = DateTime.Now,
floorNo = endEquip.floorNo,
fromFloorNo = 1,
isEmpty = "1",
qty = 1,
taskType = StaticTaskType.SecondLiftToWaste,
};
dbContext.Add(wcsTaskManual);
WcsTaskLog wcsTaskLog = CoreMapper.Map(wcsTaskManual);
dbContext.Add(wcsTaskLog);
dbContext.SaveChanges();
Console.WriteLine(DateTime.Now + ":二楼码垛输送线生成手动托盘任务成功:" + wcsTaskManual.objid);
_logger.Info("二楼码垛输送线生成手动托盘任务成功:" + wcsTaskManual.objid);
}
}
else
{
//todo:没有空托盘
Console.WriteLine(DateTime.Now + ":二楼码垛输送线没有空托盘");
_logger.Info("二楼码垛输送线没有空托盘");
}
}
}
}
}
if (Convert.ToInt32(agvGetValue) == 1 && !string.IsNullOrEmpty(rfidValue))//小包出口成品入口
{
lock (SystemData.SecondTaskLock)
{
MesBasePalletInfo? mesBasePalletInfo = dbContext.MesBasePalletInfo.FirstOrDefault(t => t.palletInfoCode == rfidValue);
if (mesBasePalletInfo != null)
{
MesBaseBarcodeInfo? mesBaseBarcodeInfo = dbContext.MesBaseBarcodeInfo.FirstOrDefault(t => t.barcodeInfo == mesBasePalletInfo.materialBarcode);
if (mesBaseBarcodeInfo != null)
{
var wmsBaseLocations = dbContext.WmsBaseLocation
.Where(t => t.warehouseFloor == FloorNo)
.Where(t => t.activeFlag == "1")
.Where(t => t.delFlag == "0")
.Where(t => t.locationScrapType == "1")
.Where(t => t.locationStatus == "1")
.Where(t => t.warehouseId == 231)
.ToList();//所有可用库位
var wmsProductStocks = dbContext.WmsProductStock
.Where(t => t.warehouseId == 231)
.ToList();//仓库的库存
WmsBaseLocation? wmsBaseLocation = null;
if (wmsBaseLocations.Count > 0)
{
List containerCodes = wmsBaseLocations
.Where(t => t.locDeep == 1)
.Select(t => t.containerCode).ToList();//深库位的有托盘
containerCodes.RemoveAll(t => string.IsNullOrEmpty(t));
List productStocks = wmsProductStocks.Where(t => t.productId == mesBaseBarcodeInfo.materialId)
.Where(t => t.saleOrderId == mesBaseBarcodeInfo.saleOrderId)
.Where(t => t.palletInfoCode != null)
.Where(t => containerCodes.Contains(t.palletInfoCode)).ToList();
var bill = from a in productStocks
join b in wmsBaseLocations.Where(t => t.locDeep == 1) on a.palletInfoCode equals b.containerCode
select new { b };//等于当前任务的物料的托盘的库位信息
var outBill = from a in bill//深库位托盘和当前任务绑定物料一致的托盘库位
from b in wmsBaseLocations//所有库位
where b.locDeep == 2//浅库位
&& b.locRow == (a.b.locRow % 2 == 0 ? a.b.locRow - 1 : a.b.locRow + 1)
//如果是4则找3，如果是1则找2
&& a.b.locColumn == b.locColumn//列数相同
&& string.IsNullOrEmpty(b.containerCode)
select new { a.b };//在上面的基础上获取对应托盘的外侧库位的空库位信息
wmsBaseLocation ??= outBill.Where(t => !canNotIn.Contains(t.b.locationCode)).FirstOrDefault()?.b;//先找相同物料的外侧库位
wmsBaseLocation ??= wmsBaseLocations.Where(t => !canNotIn.Contains(t.locationCode)).Where(t => string.IsNullOrEmpty(t.containerCode)).FirstOrDefault(t => t.locDeep == 1);//找不到再找深库位
wmsBaseLocation ??= wmsBaseLocations.Where(t => !canNotIn.Contains(t.locationCode)).Where(t => string.IsNullOrEmpty(t.containerCode)).FirstOrDefault();//找不到再找任意库位
if (wmsBaseLocation != null)//如果找到库位，生成入库任务
{
if (wmsBaseLocation.locDeep == 1)
{
var hasLocation = wmsBaseLocations
.Where(t => t.locRow == (wmsBaseLocation.locRow % 2 == 1 ? (wmsBaseLocation.locRow + 1) : (wmsBaseLocation.locRow - 1)))
.Where(t => t.locColumn == wmsBaseLocation.locColumn)
.Where(t => !string.IsNullOrEmpty(t.containerCode) || t.locationStatus != "1")
.Any();
if (hasLocation)
{
canNotIn.Add(wmsBaseLocation.locationCode);
Console.WriteLine(DateTime.Now + $":目标库位{canNotIn.Join(",")}的浅库位库位状态异常，无法入库");
_logger.Info($"目标库位{canNotIn.Join(",")}的浅库位库位状态异常，无法入库");
continue;
}
}
BaseEquip startEquip = StaticData.BaseEquip.First(t => t.objid == 37);
var wcsTask = new WcsTask()
{
objid = StaticData.SnowId.NextId(),
currPointId = startEquip.objid,
currPointNo = startEquip.equipNo,
nextPointId = agvEquip.objid,
nextPointNo = agvEquip.equipNo,
endPointId = wmsBaseLocation.locationId,
endPointNo = wmsBaseLocation.locationCode,
taskStatus = 0,
useFlag = 1,
containerNo = rfidValue,
createBy = "WCS",
createTime = DateTime.Now,
floorNo = 2,
fromFloorNo = 2,
isEmpty = "0",
taskType = StaticTaskType.SecondSmallPackageToStorage,
qty = 1,
};
SystemData.LockOutLocation(wmsBaseLocation, dbContext);
dbContext.Add(wcsTask);
WcsTaskLog wcsTaskLog = CoreMapper.Map(wcsTask);
dbContext.Add(wcsTaskLog);
dbContext.SaveChanges();
canNotIn.Clear();
Console.WriteLine(DateTime.Now + ":二楼码垛输送线生成入库托盘任务成功:" + wcsTask.objid);
_logger.Info("二楼码垛输送线生成入库托盘任务成功:" + wcsTask.objid);
}
else
{
//报警
}
}
}
}
}
}
}
}
catch (Exception ex)
{
if (ex is PlcException)
{
}
else
{
_logger.Error(ex.Message + "\n" + ex.StackTrace);
}
}
finally
{
Thread.Sleep(1000);
}
}
}
}
}