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508 lines
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C#

2 years ago
using AngleSharp.Css.Dom;
using Castle.Core.Logging;
using Khd.Core.Domain.Dto.webapi;
using Khd.Core.Domain.Models;
using Khd.Core.EntityFramework;
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using Khd.Core.Library.Mapper;
using Khd.Core.Plc;
using Khd.Core.Plc.S7;
using Khd.Core.Wcs.Global;
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using Masuit.Tools;
using Masuit.Tools.Logging;
using Microsoft.Extensions.DependencyInjection;
using Microsoft.Extensions.Hosting;
using Newtonsoft.Json;
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using System;
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using Z.EntityFramework.Plus;
namespace Khd.Core.Wcs.Wcs
{
/// <summary>
/// 五楼CTU调度
/// </summary>
public class FiveFloorCTU
{
List<BasePlcpoint> ScanPoint { get; set; }//点位信息
private readonly IHost _host;
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private Plc.S7.Plc _plc;
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private readonly BasePlcpoint LineRFID;
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private readonly BasePlcpoint isarrive;
private readonly BasePlcpoint isput;
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private bool isWait = false;
private bool isSendWait = false;
int FloorNo { get; set; }
string EquipNo = "";
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int CTUID = 11;
public FiveFloorCTU(IHost host, Plc.S7.Plc plc, int floor, string equipNo)
{
this._host = host;
this._plc = plc;
FloorNo = floor;
EquipNo = equipNo;
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this.ScanPoint = StaticData.BasePlcpointList.Where(t => t.floorNo == floor).ToList();//加载当前站点所对应的点位
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this.LineRFID = this.ScanPoint.First(t => t.plcpointNo.Contains("RFID5001"));
this.isarrive = this.ScanPoint.First(t => t.plcpointNo.Contains("isarrive"));
this.isput = this.ScanPoint.First(t => t.plcpointNo.Contains("isput"));
//var lineRFID = this._plc.Read(NodeSettingCarNo.plcpointAddress);
try
{
//默认启动,清理plc的上位机写入点位值
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//this._plc.Write(LineRFID.plcpointAddress, MainCentralControl.QingKongDianWei);
}
catch (Exception ex)
{
Console.WriteLine("楼层" + floor + " 初始化数据异常" + ex.Message);
LogManager.Error(ex);
}
}
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/// <summary>
/// 启动上件扫描监听
/// </summary>
public void StartPoint()
{
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Thread FlowPointThread = new Thread(MonitorInLocatorPoint);
FlowPointThread.Start();
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Thread FlowCTUInWareThread = new Thread(MonitorInWare);
FlowCTUInWareThread.Start();
Thread CtuWaitThread = new Thread(CtuWaitLogic);
CtuWaitThread.Start();
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Console.WriteLine(DateTime.Now + ":五楼CTU上件扫描监听启动");
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LogManager.Info("五楼CTU上件扫描监听启动");
}
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private void MonitorInWare(object? obj)
{
using var scope = _host.Services.CreateScope();
using var dbContext = scope.ServiceProvider.GetRequiredService<DefaultDbContext>();
while (true)
{
try
{
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dbContext.ChangeTracker.Entries().ToList().ForEach(e => e.Reload());
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var rfid = this._plc.ReadRFID(LineRFID.plcpointAddress);
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var isArrive = this._plc.Read(isarrive.plcpointAddress);
if (rfid != null && isArrive != null && Convert.ToInt32(isArrive) == 1)
{
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rfid = rfid[rfid.IndexOf('C')..];
WcsTask? task = dbContext.WcsTask.FirstOrDefault(t => t.containerNo == rfid);
if (task == null)
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{
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//根据rfid找到库位
//生成入库任务
var wmsBaseLocation = dbContext.WmsBaseLocation.FirstOrDefault(t => t.containerCode == rfid);
if (wmsBaseLocation != null)
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{
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BaseEquip baseEquip = StaticData.BaseEquip.First(t => t.equipNo == "FL051");
BaseEquip ctuEquip = StaticData.BaseEquip.First(t => t.objid == 11);
if (wmsBaseLocation != null)
{
var wcsTask = new WcsTask()
{
objid = StaticData.SnowId.NextId(),
startPointId = baseEquip.objid,
startPointNo = baseEquip.agvPositionCode,
currPointId = baseEquip.objid,
currPointNo = baseEquip.agvPositionCode,
nextPointId = ctuEquip.objid,
nextPointNo = ctuEquip.equipNo,
endPointId = wmsBaseLocation.locationId,
endPointNo = wmsBaseLocation.agvPositionCode,
taskType = 29,
taskStatus = 0,
floorNo = 5,
containerNo = rfid.ToString(),
equipmentNo = baseEquip.equipNo,
createBy = FloorNo + "楼CTU",
createTime = DateTime.Now,
};
wmsBaseLocation.instockFlag = "1";
wmsBaseLocation.locationStatus = "2";
dbContext.Update(wmsBaseLocation);
dbContext.Add(wcsTask);
//WcsTaskLog wcsTaskLog = CoreMapper.Map<WcsTaskLog>(wcsTask);
//dbContext.WcsTaskLog.Add(wcsTaskLog);
dbContext.SaveChanges();
}
}
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}
}
}
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catch (Exception ex)
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{
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if (ex is PlcException)
{
try
{
this._plc = new Plc.S7.Plc(this._plc.CPU, this._plc.IP, this._plc.Port, this._plc.Rack, this._plc.Slot);
this._plc.Open();
}
catch
{
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}
}
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}
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Thread.Sleep(1000);
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}
}
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/// <summary>
/// 预执行任务下发
/// </summary>
private void CtuWaitLogic()
{
BaseEquip baseEquip = StaticData.BaseEquip.First(t => t.objid == CTUID);
BaseEquip Fl051 = StaticData.BaseEquip.First(t => t.objid == 19);//入库输送线
while (true)
{
try
{
while (isWait)
{
var waitTask = new
{
reqCode = StaticData.SnowId.NextId().ToString(),
positionCode = "CTU_IN",
nextTask = 1200
};
string waitMessage = JsonConvert.SerializeObject(waitTask);
string waitResult = HttpHelper.SendPostMessage(baseEquip.serverIp, baseEquip.serverPort.Value, "rcms/services/rest/hikRpcService/genPreScheduleTask", waitMessage);
var waitReponse = JsonConvert.DeserializeObject<ReponseMessage>(waitResult);
if (waitReponse != null && waitReponse.code == "0")
{
isSendWait = true;
}
else
{
LogManager.Info("CTU下发预执行任务失败:\nwaitTask:" + waitMessage + "\nwaitResult:" + waitResult);
}
Thread.Sleep(1000 * 60 * 10);//每10分钟重新下发预执行任务
}
isSendWait = false;
}
catch (Exception ex)
{
LogManager.Error(ex);
}
Thread.Sleep(3000);
}
}
/// <summary>
/// 监控上件扫描点位
/// </summary>
public void MonitorInLocatorPoint()
{
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List<int?> taskType = new() { 1, 3, 5, 7 };
using var scope = _host.Services.CreateScope();
using var dbContext = scope.ServiceProvider.GetRequiredService<DefaultDbContext>();
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BaseEquip baseEquip = StaticData.BaseEquip.First(t => t.objid == CTUID);
while (true)
{
try
{
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dbContext.ChangeTracker.Entries().ToList().ForEach(e => e.Reload());
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var taskList = dbContext.WcsTask.Where(t => t.nextPointId == CTUID).OrderBy(t => t.createTime).ToList();
if (taskList.Count == 0)
{
LogManager.Info(FloorNo + "楼CTU无任务");
}
foreach (var item in taskList)
{
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if (!taskList.Where(t => t.taskType == 29 && t.CTUExecute == "2").Any())
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{
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if (item.CTUExecute == "1")
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{
ExecuteInTask(baseEquip);
WcsOutstockLock wcsOutstockLock = dbContext.WcsOutstockLock.Where(t => t.warehouseId == 512).First();
wcsOutstockLock.qty = 0;
wcsOutstockLock.boxStatus = 0;
dbContext.Update(wcsOutstockLock);
isWait = false;
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item.CTUExecute = "2";
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dbContext.Update(item);
}
}
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if (item.taskStatus == 0)//CTU会同时生成多个任务生成就下发
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{
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if (item.taskType == 30)//出库任务
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{
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BaseEquip endEquip = StaticData.BaseEquip.First(t => t.objid == item.endPointId);
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WmsBaseLocation wmsBaseLocation = dbContext.WmsBaseLocation.First(t => t.locationId == item.startPointId);
var wcsCmd = new WcsCmd()
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{
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objid = StaticData.SnowId.NextId(),
cmdStatus = 0,
taskId = item.objid,
useFlag = 1,
cmdType = item.taskType,
containerNo = item.containerNo,
createTime = DateTime.Now,
createBy = FloorNo + "楼CTU",
currPointId = wmsBaseLocation.locationId,
currPointNo = wmsBaseLocation.agvPositionCode,
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nextPointId = endEquip.objid,
nextPointNo = endEquip.agvPositionCode,
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taskCode = null
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};
var agvTask = new RequestAGVTaskDto
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{
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reqCode = StaticData.SnowId.NextId().ToString(),
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positionCodePath = new List<Position>
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{
new()
{
positionCode = wcsCmd.currPointNo,
type = "05"
},
new()
{
positionCode = wcsCmd.nextPointNo,
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type = "00"
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},
},
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ctnrTyp = "1",
taskTyp = "F504"
};
string message = JsonConvert.SerializeObject(agvTask);
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string result = HttpHelper.SendPostMessage(baseEquip.serverIp, baseEquip.serverPort.Value, "rcms/services/rest/hikRpcService/genAgvSchedulingTask", message);
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var reponseMessage = JsonConvert.DeserializeObject<ReponseMessage>(result);
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if (reponseMessage != null && reponseMessage.code == "0")
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{
wcsCmd.taskCode = reponseMessage.data;
wcsCmd.cmdStatus = 1;
item.taskStatus = 1;
dbContext.Update(item);
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dbContext.WcsTaskLog.Where(t => t.objid == item.objid).Update(t => new WcsTaskLog() { taskStatus = 1 });
WcsCmdLog wcsCmdLog = CoreMapper.Map<WcsCmdLog>(wcsCmd);
dbContext.Add(wcsCmdLog);
WcsOutstockLock wcsOutstockLock = dbContext.WcsOutstockLock.Where(t => t.warehouseId == 512).First();
wcsOutstockLock.qty = wcsOutstockLock.qty + 1;
dbContext.Update(wcsOutstockLock);
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dbContext.WcsCmd.Add(wcsCmd);
dbContext.SaveChanges();
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}
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else
{
LogManager.Info("CTU下发出库任务失败" + reponseMessage?.message);
}
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}
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else if (item.taskType == 29)//入库任务
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{
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BaseEquip startEquip = StaticData.BaseEquip.First(t => t.objid == item.startPointId);
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WmsBaseLocation wmsBaseLocation = dbContext.WmsBaseLocation.First(t => t.locationId == item.endPointId);
var wcsCmd = new WcsCmd()
{
objid = StaticData.SnowId.NextId(),
cmdStatus = 0,
taskId = item.objid,
useFlag = 1,
cmdType = item.taskType,
containerNo = item.containerNo,
createTime = DateTime.Now,
createBy = FloorNo + "楼CTU",
nextPointId = wmsBaseLocation.locationId,
nextPointNo = wmsBaseLocation.agvPositionCode,
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currPointId = startEquip.objid,
currPointNo = startEquip.agvPositionCode,
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};
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isWait = true;
if (isSendWait)
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{
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var agvTask = new
{
reqCode = StaticData.SnowId.NextId().ToString(),
positionCodePath = new List<Position>
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{
new()
{
positionCode = wcsCmd.currPointNo,
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type = "05"
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},
new()
{
positionCode = wcsCmd.nextPointNo,
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type = "05"
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},
},
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ctnrTyp = "1",
taskTyp = "F503"
};
string message = JsonConvert.SerializeObject(agvTask);
string result = HttpHelper.SendPostMessage(baseEquip.serverIp, baseEquip.serverPort.Value, "rcms/services/rest/hikRpcService/genAgvSchedulingTask", message);
var reponseMessage = JsonConvert.DeserializeObject<ReponseMessage>(result);
if (reponseMessage != null && reponseMessage.code == "0")
{
wcsCmd.taskCode = reponseMessage.data;
wcsCmd.cmdStatus = 1;
item.taskStatus = 1;
dbContext.WcsTaskLog.Where(t => t.objid == item.objid).Update(t => new WcsTaskLog() { taskStatus = 1 });
WcsCmdLog wcsCmdLog = CoreMapper.Map<WcsCmdLog>(wcsCmd);
dbContext.Add(wcsCmdLog);
dbContext.Update(item);
dbContext.Add(wcsCmd);
int ctuTaskCount = dbContext.WcsTask.Where(t => t.taskType == 29 || t.taskType == 30).Count();
WcsOutstockLock wcsOutstockLock = dbContext.WcsOutstockLock.Where(t => t.warehouseId == 512).First();
if (ctuTaskCount >= 6 || wcsOutstockLock.qty == ctuTaskCount)//如果CTU当前任务数量很多取消预执行任务
{
ExecuteInTask(baseEquip);
wcsOutstockLock.qty = 0;
wcsOutstockLock.boxStatus = 0;
dbContext.Update(wcsOutstockLock);
isWait = false;
}
dbContext.SaveChanges();
}
else
{
LogManager.Info("CTU下发入库任务失败" + reponseMessage?.message);
}
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}
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}
}
else
{
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WcsCmd? wcsCmd = dbContext.WcsCmd.FirstOrDefault(t => t.taskId == item.objid);
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if (wcsCmd != null)
{
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if (wcsCmd.cmdStatus == 3)
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{
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if (item.taskType == 30)
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{
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var canOut = this._plc.Read(isput.plcpointAddress);
if (canOut != null && Convert.ToInt64(canOut) == 1)
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{
var agvTask = new
{
reqCode = StaticData.SnowId.NextId().ToString(),
taskCode = wcsCmd.taskCode,
type = 2
};
string message = JsonConvert.SerializeObject(agvTask);
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string result = HttpHelper.SendPostMessage(baseEquip.serverIp, baseEquip.serverPort.Value, "rcms/services/rest/hikRpcService/boxApplyPass", message);
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ReponseMessage? reponseMessage = JsonConvert.DeserializeObject<ReponseMessage>(result);
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if (reponseMessage != null && reponseMessage.code == "0")
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{
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dbContext.WcsCmd.Where(t => t.objid == wcsCmd.objid).Update(t => new WcsCmd() { cmdStatus = 4 });
dbContext.WcsCmdLog.Where(t => t.objid == wcsCmd.objid).Update(t => new WcsCmdLog() { cmdStatus = 4 });
dbContext.WcsTask.Where(t => t.objid == item.objid).Update(t => new WcsTask() { taskStatus = 4 });
dbContext.WcsTaskLog.Where(t => t.objid == item.objid).Update(t => new WcsTaskLog() { taskStatus = 4 });
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dbContext.SaveChanges();
}
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else
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{
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LogManager.Info("CTU第一次下发继续任务失败" + reponseMessage?.message);
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}
}
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}
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if (item.taskType == 29)
{
var agvTask = new
{
reqCode = StaticData.SnowId.NextId().ToString(),
taskCode = wcsCmd.taskCode,
type = 1
};
string message = JsonConvert.SerializeObject(agvTask);
string result = HttpHelper.SendPostMessage(baseEquip.serverIp, baseEquip.serverPort.Value, "rcms/services/rest/hikRpcService/boxApplyPass", message);
ReponseMessage? reponseMessage = JsonConvert.DeserializeObject<ReponseMessage>(result);
if (reponseMessage != null && reponseMessage.code == "0")
{
dbContext.WcsCmd.Where(t => t.objid == wcsCmd.objid).Update(t => new WcsCmd() { cmdStatus = 4 });
dbContext.WcsCmdLog.Where(t => t.objid == wcsCmd.objid).Update(t => new WcsCmdLog() { cmdStatus = 4 });
dbContext.WcsTask.Where(t => t.objid == item.objid).Update(t => new WcsTask() { taskStatus = 4 });
dbContext.WcsTaskLog.Where(t => t.objid == item.objid).Update(t => new WcsTaskLog() { taskStatus = 4 });
dbContext.SaveChanges();
}
else
{
LogManager.Info("CTU第二次下发继续任务失败" + reponseMessage?.message);
}
}
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}
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else if (wcsCmd.cmdStatus == 5)
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{
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if (item.taskType == 30)//出库任务
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{
WmsBaseLocation wmsBaseLocation = dbContext.WmsBaseLocation
.First(t => t.locationId == item.startPointId && t.warehouseFloor == 5);
wmsBaseLocation.outstockFlag = "0";
wmsBaseLocation.locationStatus = "1";
dbContext.Update(wmsBaseLocation);
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dbContext.WmsRawOutstockDetail.Where(t => t.locationCode == wmsBaseLocation.locationCode).Update(t => new WmsRawOutstockDetail { executeStatus = "2" });
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dbContext.WcsCmd.Where(t => t.objid == wcsCmd.objid).Delete();
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dbContext.WcsCmdLog.Where(t => t.objid == wcsCmd.objid).Update(t => new WcsCmdLog() { cmdStatus = 6 });
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dbContext.WcsTask.Where(t => t.objid == item.objid).Delete();
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dbContext.WcsTaskLog.Where(t => t.objid == wcsCmd.objid).Update(t => new WcsTaskLog() { taskStatus = 6 });
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dbContext.SaveChanges();
}
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else if (item.taskType == 29)//入库任务
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{
WmsBaseLocation wmsBaseLocation = dbContext.WmsBaseLocation
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.First(t => t.locationId == item.endPointId && t.warehouseFloor == 5);
wmsBaseLocation.instockFlag = "0";
wmsBaseLocation.locationStatus = "1";
dbContext.Update(wmsBaseLocation);
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dbContext.WcsCmd.Where(t => t.objid == wcsCmd.objid).Delete();
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dbContext.WcsCmdLog.Where(t => t.objid == wcsCmd.objid).Update(t => new WcsCmdLog() { cmdStatus = 6 });
dbContext.WcsTask.Where(t => t.objid == item.objid).Delete();
dbContext.WcsTaskLog.Where(t => t.objid == wcsCmd.objid).Update(t => new WcsTaskLog() { taskStatus = 6 });
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dbContext.SaveChanges();
}
}
}
}
}
}
catch (Exception ex)
{
LogManager.Error(ex);
}
finally
{
Thread.Sleep(1000);
}
}
}
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/// <summary>
/// 通知CTU取消预执行任务
/// </summary>
/// <param name="baseEquip"></param>
/// <param name="wcsCmd"></param>
private void ExecuteInTask(BaseEquip baseEquip)
{
//while (isWait)
{
var executeTask = new
{
reqCode = StaticData.SnowId.NextId().ToString(),
positionCode = "CTU_IN",
nextTask = -1
};
string executeMessage = JsonConvert.SerializeObject(executeTask);
string executeResult = HttpHelper.SendPostMessage(baseEquip.serverIp, baseEquip.serverPort.Value, "rcms/services/rest/hikRpcService/genPreScheduleTask", executeMessage);
var executeReponse = JsonConvert.DeserializeObject<ReponseMessage>(executeResult);
if (executeReponse != null && executeReponse.code == "0")
{
LogManager.Info("下发CTU执行入库任务成功");
}
else
{
LogManager.Info("下发CTU执行入库任务失败");
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Console.WriteLine($"{DateTime.Now}:下发CTU执行入库任务失败" + executeReponse?.message);
ExecuteInTask(baseEquip);
Thread.Sleep(1000);
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}
}
}
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}
}