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using System;
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using System.Collections.Generic;
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using System.Linq;
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using System.Text;
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using System.Data;
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using System.Xml;
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using Mesnac.Codd.Session;
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using Mesnac.Action.Base;
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using Mesnac.Action.Feeding.Sys;
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using Mesnac.Action.Feeding.FeedingPlc;
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namespace Mesnac.Action.Feeding.BasicInfo
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{
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/// <summary>
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/// 把配方PLC点对应数据先写入数据库中
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/// </summary>
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public class RecipeToDatabase
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{
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#region 基本函数
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/// <summary>
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/// 获取本地连接
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/// </summary>
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/// <returns></returns>
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private DbHelper getLocalHelper()
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{
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return new DatabaseAction().NewDbHelper(Mesnac.Basic.DataSourceFactory.MCDbType.Local);
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}
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/// <summary>
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/// 获取网络连接
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/// </summary>
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/// <returns></returns>
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private DbHelper getServerHelper()
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{
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return new DatabaseAction().NewDbHelper(Mesnac.Basic.DataSourceFactory.MCDbType.Server);
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}
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/// <summary>
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/// 判断是否为网络版
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/// </summary>
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/// <returns>网络版返回true,单机版返回false</returns>
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private bool IsNet()
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{
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bool Result = false;
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Result = new BaseAction().NetType == BaseAction.NetTypes.Net;
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return Result;
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}
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#endregion
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#region 下载数据
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/// <summary>
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/// 获取网络数据库服务器时间
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/// </summary>
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/// <returns>成功返回获取的时间，失败返回本机时间</returns>
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private DateTime Now()
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{
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if (IsNet())
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{
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try
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{
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DbHelper dbHelper = getServerHelper();
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dbHelper.CommandType = CommandType.Text;
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dbHelper.ClearParameter();
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dbHelper.CommandText = "select getdate();";
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DateTime time = (DateTime)dbHelper.ToScalar();
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new Basic.LocalTime().Set(time);
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return time;
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}
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catch
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{
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return DateTime.Now;
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}
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}
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else
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{
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return DateTime.Now;
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}
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}
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private PlcData.DataInfo[] getValue(DataRow row, PlcRecipeWriteItem item)
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{
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PlcData.DataInfo[] buff = new PlcData.DataInfo[item.ValueLen];
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for (int i = 0; i < buff.Length; i++)
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{
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PlcData.DataInfo datainfo = new PlcData.DataInfo();
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datainfo.PlcDataValue = 0;
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datainfo.EquipRunName = item.EquipRunName;
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datainfo.PlcSchemaField = item.DataFieldName;
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buff[i] = datainfo;
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}
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if (row == null)
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{
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return buff;
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}
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if (row.Table.Columns.Contains(item.DataFieldName))
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{
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item.SetValue = row[item.DataFieldName];
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}
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else
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{
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item.SetValue = item.DefaultValue;
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}
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if (item.DataType.Equals("now", StringComparison.CurrentCultureIgnoreCase))
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{
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item.SetValue = Now();
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}
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int[] data = item.WriteData();
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int len = data.Length;
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if (len > buff.Length)
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{
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len = buff.Length;
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}
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for (int i = 0; i < len; i++)
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{
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PlcData.DataInfo datainfo = new PlcData.DataInfo();
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datainfo.PlcDataValue = data[i];
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datainfo.EquipRunName = item.EquipRunName;
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datainfo.PlcSchemaField = item.DataFieldName;
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buff[i] = datainfo;
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}
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return buff;
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}
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#region 配方主表信息
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/// <summary>
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/// 下传配方主表信息至PlcData表
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/// </summary>
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/// <returns>成功返回true，失败返回false</returns>
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public bool DownloadCurrentRecipeMainInfo()
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{
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BasicInfo.RecipeData recipeData = new BasicInfo.RecipeData();
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DataTable dt = recipeData.GetCurrentRecipeData();
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if (dt.Rows.Count == 0)
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{
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return false;
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}
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PlcRecipeWriter writer = PlcSchemaHandler.Instance.GetPlcRecipeWriter("PmtRecipe").FirstOrDefault();
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foreach (PlcRecipeWriteItem item in writer.SchemaList)
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{
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//object[] buff = getValue(dt.Rows[0], item);
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//if (!PlcData.Instance.DataWrite(item.DataFieldName,
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// item.EquipRunName,
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// item.PlcShifting, buff))
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//{
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// return false;
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//}
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PlcData.DataInfo[] buff = getValue(dt.Rows[0], item);
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object[] values = new object[buff.Length];
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for (int i = 0; i < buff.Length; i++)
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{
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values[i] = buff[i].PlcDataValue;
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}
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if (!PlcData.Instance.PlcWriteByRunName(item.EquipRunName,
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item.PlcShifting, values))
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{
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return false;
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}
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}
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return true;
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}
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#endregion
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#region 下传当前配方密炼信息
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/// <summary>
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/// 下传当前配方密炼信息至PlcData表
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/// </summary>
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/// <returns>下传成功返回true，失败返回false</returns>
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public bool DownloadCurrentRecipeMixingInfo()
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{
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DataTable dt_mixing = getCurrentRecipeMixingData();
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if (dt_mixing.Rows.Count == 0)
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{
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return false;
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}
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PlcRecipeWriter writer = PlcSchemaHandler.Instance.GetPlcRecipeWriter("PmtRecipeMixing").FirstOrDefault();
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int maxLen = 0;
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foreach (PlcRecipeWriteItem item in writer.SchemaList)
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{
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maxLen += item.ValueLen * writer.ThisCount;
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}
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PlcData.DataInfo[] all = new PlcData.DataInfo[maxLen];
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int shifting = 0;
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for (int i = 0; i < writer.ThisCount; i++)
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{
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foreach (PlcRecipeWriteItem item in writer.SchemaList)
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{
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PlcData.DataInfo[] dataNull = getValue(null, item);
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foreach (PlcData.DataInfo d in dataNull)
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{
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all[shifting] = d;
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shifting++;
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}
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}
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}
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shifting = 0;
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foreach (DataRow row in dt_mixing.Rows)
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{
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foreach (PlcRecipeWriteItem item in writer.SchemaList)
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{
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PlcData.DataInfo[] buff = getValue(row, item);
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for (int i = 0; i < buff.Length; i++)
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{
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all[i + shifting] = buff[i];
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}
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shifting += buff.Length;
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}
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}
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//if (!PlcData.Instance.DataWrite(writer.EquipRunName, all))
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//{
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// return false;
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//}
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object[] values = new object[all.Length];
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for (int i = 0; i < all.Length; i++)
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{
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values[i] = all[i].PlcDataValue;
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}
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if (!PlcData.Instance.PlcWriteByRunName(writer.EquipRunName, values))
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{
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return false;
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}
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return true;
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}
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#endregion
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#region 配方密炼辅助方法
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/// <summary>
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/// 获取动作代码
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/// </summary>
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/// <param name="row"></param>
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/// <returns></returns>
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private int getActionCode(DataRow row)
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{
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string fieldName = "ActionAddress";
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int icode = 0;
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if (row[fieldName] != null && row[fieldName] != DBNull.Value
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&& int.TryParse(row[fieldName].ToString(), out icode))
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{
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return icode;
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}
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else
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{
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return 0;
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}
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}
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/// <summary>
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/// 获取当前配方的密炼信息
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/// </summary>
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/// <returns></returns>
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public DataTable getCurrentRecipeMixingData()
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{
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BasicInfo.RecipeData recipeData = new BasicInfo.RecipeData();
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DataTable dt = recipeData.GetCurrentRecipeMixingData();
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#region 同时执行 TermCode=11
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List<DataRow> rowList = new List<DataRow>();
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foreach (DataRow row in dt.Rows)
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{
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string fieldName = "TermCode";
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if (row[fieldName] != null && row[fieldName] != DBNull.Value
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&& row[fieldName].ToString().Trim() == "11")
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{
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DataRow lastRow = rowList[rowList.Count - 1];
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int icode = getActionCode(row) + getActionCode(lastRow);
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lastRow["ActionAddress"] = icode;
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continue;
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}
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rowList.Add(row);
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}
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#endregion
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DataTable dt_mixing = dt.Clone();
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for (int i = 0; i < rowList.Count; i++)
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{
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DataRow row = dt_mixing.NewRow();
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foreach (DataColumn dc in dt.Columns)
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{
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row[dc.ColumnName] = rowList[i][dc.ColumnName];
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}
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dt_mixing.Rows.Add(row);
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}
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return dt_mixing;
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}
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#endregion
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#region 配方称量
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//上一次下传的称量信息的计划编号
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public static string LastDownloadRecipeWeightInfoPlanID = string.Empty;
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#region 下载配方称量信息
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/// <summary>
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/// 下载配方称量信息
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/// </summary>
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/// <param name="dt">称量信息</param>
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/// <param name="isAutoDown">是否自动下传</param>
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/// <returns>下传成功返回1，失败返回其他值</returns>
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public int DownloadRecipeWeightInfo(DataTable dt, bool isAutoDown)
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{
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if (isAutoDown && LastDownloadRecipeWeightInfoPlanID == dt.TableName)
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{
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return 0;
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}
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LastDownloadRecipeWeightInfoPlanID = dt.TableName;
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List<PlcRecipeWriter> writerLst = PlcSchemaHandler.Instance.GetPlcRecipeWriter("PmtRecipeWeight");
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foreach (PlcRecipeWriter writer in writerLst)
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{
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int maxLen = 0;
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foreach (PlcRecipeWriteItem item in writer.SchemaList)
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{
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maxLen += item.ValueLen * writer.ThisCount;
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}
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PlcData.DataInfo[] all = new PlcData.DataInfo[maxLen];
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int shifting = 0;
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for (int i = 0; i < writer.ThisCount; i++)
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{
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foreach (PlcRecipeWriteItem item in writer.SchemaList)
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{
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PlcData.DataInfo[] dataNull = getValue(null, item);
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foreach (PlcData.DataInfo d in dataNull)
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{
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all[shifting] = d;
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shifting++;
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}
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}
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}
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shifting = 0;
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if (writer.ThisType != 4) //非小料称量正常
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{
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foreach (DataRow row in dt.Rows)
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{
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if (!row["WeightType"].ToString().Equals(writer.ThisType.ToString(), StringComparison.CurrentCultureIgnoreCase))
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{
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continue;
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}
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foreach (PlcRecipeWriteItem item in writer.SchemaList)
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{
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PlcData.DataInfo[] buff = getValue(row, item);
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for (int i = 0; i < buff.Length; i++)
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{
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all[i + shifting] = buff[i];
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}
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shifting += buff.Length;
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}
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}
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//if (!PlcData.Instance.DataWrite(writer.EquipRunName, all))
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//{
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// return -1;
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//}
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//if (!PlcData.Instance.PlcWriteByRunName(writer.EquipRunName, all))
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//{
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// return -1;
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//}
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}
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else
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{
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//小料称量单独处理，需要把多个小料称量设定值合并为一条、误差合并为一条
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Dictionary<string, PlcData.DataInfo[]> dicBuff = new Dictionary<string, PlcData.DataInfo[]>();
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foreach (DataRow row in dt.Rows)
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{
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if (!row["WeightType"].ToString().Equals(writer.ThisType.ToString(), StringComparison.CurrentCultureIgnoreCase))
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{
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continue;
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}
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foreach (PlcRecipeWriteItem item in writer.SchemaList)
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{
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PlcData.DataInfo[] buff = getValue(row, item);
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if (!dicBuff.ContainsKey(item.DataFieldName))
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{
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dicBuff.Add(item.DataFieldName, buff);
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}
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else
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{
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for (int i = 0; i < buff.Length; i++)
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{
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dicBuff[item.DataFieldName][i].PlcDataValue = Convert.ToInt32(dicBuff[item.DataFieldName][i].PlcDataValue) + Convert.ToInt32(buff[i].PlcDataValue);
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}
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}
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}
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}
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foreach(string key in dicBuff.Keys)
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{
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for (int i = 0; i < dicBuff[key].Length; i++)
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{
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all[i + shifting] = dicBuff[key][i];
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}
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shifting += dicBuff[key].Length;
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}
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//if (!PlcData.Instance.DataWrite(writer.EquipRunName, all))
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//{
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// return -1;
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//}
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//if (!PlcData.Instance.PlcWriteByRunName(writer.EquipRunName, all))
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//{
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// return -1;
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//}
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}
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object[] values = new object[all.Length];
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for (int i = 0; i < all.Length; i++)
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{
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values[i] = all[i].PlcDataValue;
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}
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if (!PlcData.Instance.PlcWriteByRunName(writer.EquipRunName, values))
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{
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return -1;
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}
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}
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return 1;
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}
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#endregion
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#region 下传当前配方的称量信息
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/// <summary>
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/// 下传当前配方的称量信息至PlcData表
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/// </summary>
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/// <returns>下传成功返回true，下传失败返回true</returns>
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public bool DownloadCurrentRecipeWeightInfo()
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{
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BasicInfo.RecipeData recipeData = new BasicInfo.RecipeData();
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DataTable dt = recipeData.GetCurrentRecipeWeigthData();
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if (dt.Rows.Count == 0)
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{
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ICSharpCode.Core.LoggingService.Warn("配方错误：没有称量信息!");
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return false;
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}
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return DownloadRecipeWeightInfo(dt, false) >= 0;
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}
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#endregion
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#region 称量信息罐号验证：炭黑：0、油1：1、油2：5、粉料：3 要验证是否获取到了罐号
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/// <summary>
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/// 称量信息罐号验证：炭黑：0、油1：1、油2：5、粉料：3 要验证是否获取到了罐号
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/// </summary>
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/// <returns>成功返回true，失败返回false</returns>
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|
|
public bool ValidateJarSerial(List<RecipeData.RecipeWeightInfo> weightInfoList, out List<string> msgList)
|
|
|
{
|
|
|
bool result = true;
|
|
|
string msg = String.Empty;
|
|
|
msgList = new List<string>();
|
|
|
if (weightInfoList == null || weightInfoList.Count == 0)
|
|
|
{
|
|
|
msg = "配方错误：没有称量信息!";
|
|
|
ICSharpCode.Core.LoggingService.Warn(msg);
|
|
|
msgList.Add(msg);
|
|
|
return false;
|
|
|
}
|
|
|
foreach (RecipeData.RecipeWeightInfo weightInfo in weightInfoList)
|
|
|
{
|
|
|
if (weightInfo.ActCode == 1)
|
|
|
{
|
|
|
if (weightInfo.WeightType == 0 || weightInfo.WeightType == 1 || weightInfo.WeightType == 5 || weightInfo.WeightType == 3)
|
|
|
{
|
|
|
if (weightInfo.JarNum <= 0)
|
|
|
{
|
|
|
msg = "罐号获取失败：称量类型 = " + Global.GetJarTypeByWeightType(weightInfo.WeightType.ToString());
|
|
|
ICSharpCode.Core.LoggingService.Warn(msg);
|
|
|
msgList.Add(msg);
|
|
|
return false;
|
|
|
}
|
|
|
}
|
|
|
}
|
|
|
}
|
|
|
return result;
|
|
|
}
|
|
|
|
|
|
#endregion
|
|
|
|
|
|
#endregion
|
|
|
|
|
|
#region 下传计划车数到Plc
|
|
|
/// <summary>
|
|
|
/// 下传计划车数到Plc
|
|
|
/// </summary>
|
|
|
/// <returns>下传成功返回true，下传失败返回false</returns>
|
|
|
private bool DownLoadSetNumber()
|
|
|
{
|
|
|
PlanLog log = PlanCommon.PlanLog;
|
|
|
if (log == null)
|
|
|
{
|
|
|
ICSharpCode.Core.LoggingService.Warn("下传计划车数失败：没有计划日志!");
|
|
|
return false;
|
|
|
}
|
|
|
int nNumber = PlanCommon.GetPlanNum(Basic.DataSourceFactory.MCDbType.Local, log.LastPlanID);
|
|
|
if (nNumber == -1)
|
|
|
{
|
|
|
ICSharpCode.Core.LoggingService.Warn("下传计划车数失败：获取计划数失败!");
|
|
|
return false;
|
|
|
}
|
|
|
//bool result = PlcData.Instance.DataWrite(PlcData.Instance.RecipeSetNumber, new object[] { nNumber });
|
|
|
bool result = PlcData.Instance.PlcWriteByDataKey(PlcData.Instance.RecipeSetNumber, new object[] { nNumber });
|
|
|
if (result)
|
|
|
{
|
|
|
//result = PlcData.Instance.DataWrite(PlcData.Instance.WeightSetNumber, new object[] { nNumber });
|
|
|
result = PlcData.Instance.PlcWriteByDataKey(PlcData.Instance.WeightSetNumber, new object[] { nNumber });
|
|
|
}
|
|
|
return result;
|
|
|
}
|
|
|
|
|
|
#endregion
|
|
|
|
|
|
#region 清空PLCData表中的数据
|
|
|
/// <summary>
|
|
|
/// 清空PLCData表中的数据
|
|
|
/// </summary>
|
|
|
public void TruncatePlcData()
|
|
|
{
|
|
|
DbHelper dbHelper = getLocalHelper();
|
|
|
dbHelper.CommandType = CommandType.Text;
|
|
|
dbHelper.ClearParameter();
|
|
|
dbHelper.CommandText = "TRUNCATE TABLE PlcData;";
|
|
|
dbHelper.ExecuteNonQuery();
|
|
|
}
|
|
|
|
|
|
#endregion
|
|
|
|
|
|
#region 下传当前配方信息
|
|
|
/// <summary>
|
|
|
/// 下传当前配方信息
|
|
|
/// </summary>
|
|
|
/// <returns>成功返回true，失败返回false</returns>
|
|
|
public bool DownloadCurrentRecipeInfo()
|
|
|
{
|
|
|
try
|
|
|
{
|
|
|
//TruncatePlcData();
|
|
|
bool Result = false;
|
|
|
//下传配方主信息
|
|
|
FrmNotify.Instance.Notifys = "下传配方主信息";
|
|
|
FrmNotify.Instance.Value = 35;
|
|
|
Result = DownloadCurrentRecipeMainInfo();
|
|
|
if (!Result)
|
|
|
{
|
|
|
return false;
|
|
|
}
|
|
|
//下传配方密炼信息
|
|
|
FrmNotify.Instance.Notifys = "下传配方密炼信息";
|
|
|
FrmNotify.Instance.Value = 50;
|
|
|
Result = DownloadCurrentRecipeMixingInfo();
|
|
|
if (!Result)
|
|
|
{
|
|
|
return false;
|
|
|
}
|
|
|
//下传配方称量信息
|
|
|
FrmNotify.Instance.Notifys = "下传配方称量信息";
|
|
|
FrmNotify.Instance.Value = 75;
|
|
|
Result = DownloadCurrentRecipeWeightInfo();
|
|
|
if (!Result)
|
|
|
{
|
|
|
return false;
|
|
|
}
|
|
|
//下传生产车次
|
|
|
FrmNotify.Instance.Notifys = "下传生产车次";
|
|
|
FrmNotify.Instance.Value = 90;
|
|
|
Result = DownLoadSetNumber();
|
|
|
if (!Result)
|
|
|
{
|
|
|
return false;
|
|
|
}
|
|
|
return true;
|
|
|
}
|
|
|
catch (Exception ex)
|
|
|
{
|
|
|
FrmNotify.Instance.Destory(); //销毁对话框
|
|
|
ICSharpCode.Core.LoggingService.Error("下传配方失败：" + ex.Message);
|
|
|
ICSharpCode.Core.LoggingService.Error(ex.StackTrace);
|
|
|
return false;
|
|
|
}
|
|
|
finally
|
|
|
{
|
|
|
FrmNotify.Instance.Notifys = "配方下传完毕！";
|
|
|
FrmNotify.Instance.Value = 100;
|
|
|
FrmNotify.Instance.Destory(); //销毁对话框
|
|
|
}
|
|
|
}
|
|
|
|
|
|
#endregion
|
|
|
|
|
|
#endregion
|
|
|
|
|
|
#region 业务入口
|
|
|
|
|
|
/// <summary>
|
|
|
/// 业务入口
|
|
|
/// </summary>
|
|
|
/// <returns></returns>
|
|
|
public bool Run(out List<string> msgList)
|
|
|
{
|
|
|
return ExecRecipeToPlcData(3000 , out msgList);
|
|
|
}
|
|
|
|
|
|
#region 执行把配方存入PlcData表的主业务方法
|
|
|
/// <summary>
|
|
|
/// 执行把配方存入PlcData表的主业务方法
|
|
|
/// </summary>
|
|
|
/// <param name="msgTimeout">消息框超时时间，单位：毫秒</param>
|
|
|
/// <returns>成功返回true，失败返回false</returns>
|
|
|
public bool ExecRecipeToPlcData(int msgTimeout, out List<string> msgList)
|
|
|
{
|
|
|
lock (String.Empty)
|
|
|
{
|
|
|
FrmNotify.Instance.Notifys = "开始下传配方信息";
|
|
|
FrmNotify.Instance.Value = 16;
|
|
|
msgList = new List<string>();
|
|
|
StringBuilder sbMsg = new StringBuilder();
|
|
|
BasicInfo.RecipeData recipeData = new BasicInfo.RecipeData();
|
|
|
|
|
|
if (PlcData.Instance.MixerAuto.LastValue.ToInt() == 0)
|
|
|
{
|
|
|
sbMsg.AppendLine("密炼机本控");
|
|
|
msgList.Add("密炼机本控");
|
|
|
}
|
|
|
if (PlcData.Instance.MixerNormal.LastValue.ToInt() == 0)
|
|
|
{
|
|
|
sbMsg.AppendLine("密炼机故障");
|
|
|
msgList.Add("密炼机故障");
|
|
|
}
|
|
|
#region RecipeWeightInfo
|
|
|
List<BasicInfo.RecipeData.RecipeWeightInfo> weightlst = recipeData.GetCurrentRecipeWeightInfo();
|
|
|
bool isExists = false;
|
|
|
foreach (BasicInfo.RecipeData.RecipeWeightInfo weight in weightlst)
|
|
|
{
|
|
|
if (weight.WeightType == 0)
|
|
|
{
|
|
|
isExists = true;
|
|
|
break;
|
|
|
}
|
|
|
}
|
|
|
if (isExists)
|
|
|
{
|
|
|
if (PlcData.Instance.CarbonNormal.LastValue.ToInt() == 0)
|
|
|
{
|
|
|
sbMsg.AppendLine("炭黑秤故障");
|
|
|
msgList.Add("炭黑秤故障");
|
|
|
}
|
|
|
if (PlcData.Instance.CarbonAuto.LastValue.ToInt() == 0)
|
|
|
{
|
|
|
sbMsg.AppendLine("炭黑秤手动");
|
|
|
msgList.Add("炭黑秤手动");
|
|
|
}
|
|
|
}
|
|
|
isExists = false;
|
|
|
foreach (BasicInfo.RecipeData.RecipeWeightInfo weight in weightlst)
|
|
|
{
|
|
|
if (weight.WeightType == 1)
|
|
|
{
|
|
|
isExists = true;
|
|
|
break;
|
|
|
}
|
|
|
}
|
|
|
if (isExists)
|
|
|
{
|
|
|
if (PlcData.Instance.OilNormal.LastValue.ToInt() == 0)
|
|
|
{
|
|
|
sbMsg.AppendLine("油秤故障");
|
|
|
msgList.Add("油秤故障");
|
|
|
}
|
|
|
if (PlcData.Instance.OilAuto.LastValue.ToInt() == 0)
|
|
|
{
|
|
|
sbMsg.AppendLine("油秤手动");
|
|
|
msgList.Add("油秤手动");
|
|
|
}
|
|
|
}
|
|
|
isExists = false;
|
|
|
foreach (BasicInfo.RecipeData.RecipeWeightInfo weight in weightlst)
|
|
|
{
|
|
|
if (weight.WeightType == 3)
|
|
|
{
|
|
|
isExists = true;
|
|
|
break;
|
|
|
}
|
|
|
}
|
|
|
if (isExists)
|
|
|
{
|
|
|
if (PlcData.Instance.FenLiaoNormal.LastValue.ToInt() == 0)
|
|
|
{
|
|
|
sbMsg.AppendLine("粉料秤故障");
|
|
|
msgList.Add("粉料秤故障");
|
|
|
}
|
|
|
if (PlcData.Instance.FenLiaoAuto.LastValue.ToInt() == 0)
|
|
|
{
|
|
|
sbMsg.AppendLine("粉料秤手动");
|
|
|
msgList.Add("粉料秤手动");
|
|
|
}
|
|
|
}
|
|
|
#endregion
|
|
|
ICSharpCode.Core.LoggingService.Info(sbMsg.ToString());
|
|
|
List<string> validateJarSerialMsgList = null;
|
|
|
bool Result = this.ValidateJarSerial(weightlst, out validateJarSerialMsgList);
|
|
|
msgList.AddRange(validateJarSerialMsgList);
|
|
|
if (Result)
|
|
|
{
|
|
|
FrmNotify.Instance.Notifys = "正在下传当前配方信息";
|
|
|
FrmNotify.Instance.Value = 25;
|
|
|
Result = DownloadCurrentRecipeInfo();
|
|
|
}
|
|
|
//Mesnac.Equips.Factory.Instance.Read();
|
|
|
new FeedingAction().RefreshCustomEquip(); //刷新自定义设备变量
|
|
|
return Result;
|
|
|
}
|
|
|
}
|
|
|
#endregion
|
|
|
|
|
|
#endregion
|
|
|
}
|
|
|
}
|