using Mesnac.Compressor.Data; using Mesnac.Compressor.Entity; using System; using System.Collections.Generic; using System.Linq; using System.Text; namespace Mesnac.Compressor.Station { public class NormarlStation : Common, IStation { public bool PrepareWork(StationInfo station) { //主线产品码未扫描到条码下发PLC报警 if (station.stationID == "24") { if (string.IsNullOrEmpty(station.Data.ProductBarcode) || station.Data.ProductBarcode.Equals("ERROR")) { ICSharpCode.Core.LoggingService.Error(station.StationCode + "未收到PLC传递的条码"); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.NoBarCode); return false; } if (station.Data.Restart) { this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.OK); return Chongtou(station); } } //是否重投 if (station.Data.Restart) { return Chongtou(station); } //是否当前工位重做 if (station.Data.ReWork) { ICSharpCode.Core.LoggingService.Debug(station.StationCode + "检测到当前工位重做信号，下发可以工作信号"); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.OK); return true; } bool iflag = IsOpen(station.stationID); if (iflag) { #region 测试暂时去掉 //动静盘工位支线上线互锁逻辑 if (station.stationID == "13") { //根据静盘条码判断在上工位是否合格；不合格则下发NG物料拿取 string JP_BarCode = station.Data.subLineList[4].barcode; //获取静盘条码在上工位是否合格(该工位需要试错，由于不合格品较多，暂时屏蔽互锁功能) //if (!GetJPProductionQuality(JP_BarCode)) //{ // ICSharpCode.Core.LoggingService.Debug(station.StationCode + "静盘检测工位不合格"); // this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.TakeNG); // return false; //} //动盘扫码开关是否打开 if (!station.Data.DP_OpenFlag) { //判断动盘与静盘是否匹配 string DP_BarCode = station.Data.subLineList[3].barcode; //根据静盘码查询库表中动静盘关系 DJPBarCodeRelationShip dJPBarCodeRelationShip = new DJPBarCodeRelationShip(); dJPBarCodeRelationShip = GetProductQuality(JP_BarCode); if (dJPBarCodeRelationShip.DPBarCode != "" && dJPBarCodeRelationShip.DPBarCode != null) { if (DP_BarCode != dJPBarCodeRelationShip.DPBarCode || JP_BarCode != dJPBarCodeRelationShip.JPBarCode) { ICSharpCode.Core.LoggingService.Error(station.StationCode + "静盘不匹配"); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.MaterialNoMatch); return false; } else { this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.OK); return true; } } //应该不存在这种情况 else { ICSharpCode.Core.LoggingService.Error(station.StationCode + "动静盘没有动盘码"); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.PreNoWork); return false; } } //动盘扫码枪未打开 else { //只判断静盘在上工位是否完成 string LastWorkInfo = LastWorkProductionInfo(station.Data.subLineList[4].barcode, "T_RP_StationPara_S320"); if (string.IsNullOrEmpty(LastWorkInfo)) { ICSharpCode.Core.LoggingService.Error(station.StationCode + "检测无上工位信息"); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.PreNoWork); return false; } else { //NG物料拿取 if (LastWorkInfo != "1") { ICSharpCode.Core.LoggingService.Error(station.StationCode + "检测上工位不合格"); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.TakeNG); return false; } } } } else { WorkTray tray = new WorkTray(); //如果托盘是空的,直接放行，这里可能有个问题，PLC已经判断不是空托盘了，如果是空托盘肯定是系统数据有问题 if (this.TrayIsNull(station, out tray)) { ICSharpCode.Core.LoggingService.Debug(station.StationCode + "检测到托盘未绑定"); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.OK); return true; } //判断当前工位是否已经合格 //if (this.CurrentStationInfo(station, tray.RfidNum)) //{ // ICSharpCode.Core.LoggingService.Debug(station.StationCode + "检测当前工位已合格"); // this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.NG); // return false; //} //这里应该判断一下是不是重投的 //if (IsReStartProduction(station.Data.semibacode)) //{ // ICSharpCode.Core.LoggingService.Debug(station.StationCode + "检测为重投"); // if (station.stationID == "4") // { // this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.NG); // return false; // } //} //这里要过滤掉重投的，不然重投的到本工位会报警 bool ReSatrtWork = IsReStartWork(station); //如果是重投并且到了重做工位（此处并不是重投口，而是对应拆解台选择的重做工位） if (ReSatrtWork) { //已经重投到了本工位,可以工作 //获取重投的工位号 string CurrentStationID = GetCurrentStationByRFID(tray.RfidNum); if (int.Parse(station.stationID) < int.Parse(CurrentStationID)) { ICSharpCode.Core.LoggingService.Debug(station.StationCode + "检测到未到重做工位"); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.NG); return false; } else if(int.Parse(station.stationID) == int.Parse(CurrentStationID)) { ICSharpCode.Core.LoggingService.Debug(station.StationCode + "检测到已到重做工位"); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.OK); return false; } else if(int.Parse(station.stationID) > int.Parse(CurrentStationID)) { //这里需要判断一下上工位开关是否打开 string preStationID = GetFirstStationIDByStationID(station.stationID); bool iPreflag = IsOpen(preStationID); if (iPreflag) { if (!this.PreStationInfo(station, tray.RfidNum)) { ICSharpCode.Core.LoggingService.Debug(station.StationCode + "检测无上工位信息"); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.PreNoWork); return false; } } } } else { //这里需要判断一下上工位开关是否打开 string preStationID = GetFirstStationIDByStationID(station.stationID); if (!string.IsNullOrEmpty(preStationID)) { bool iPreflag = IsOpen(preStationID); if (iPreflag) { //判断上一工位是否有工作信息 if (!this.PreStationInfo(station, tray.RfidNum)) { ICSharpCode.Core.LoggingService.Debug(station.StationCode + "检测无上工位信息"); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.PreNoWork); return false; } //如果不是空托盘，判断当前是否合格f if (tray.OKNG != 1) { ICSharpCode.Core.LoggingService.Debug(station.StationCode + "检测上工位信息不合格"); //这里要判断当前工位是否是NG拿取工位===== if (station.NGTakeStation) { this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.TakeNG); //托盘状态清空(这里加了当前工位重做逻辑，不需要清空) //UpdateTray(tray.RfidNum, tray.RfidNum, "", "", 0); } else { this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.NG); } return false; } } } } } #endregion } this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.OK); //这里加一个物料是否匹配=======//还要加判断，当前工位是否需要判断 return true; } public bool HandleData(StationInfo station) { try { //暂时不用 //if (!CheckNewData(station, "")) //{ // ICSharpCode.Core.LoggingService.Debug("工位：" + station.StationCode + "的RFID：" + station.Data.RFIDNo + "数据已上传。条码号：" + station.Data.ProductBarcode + " 任务号：" + station.Data.MaskID.ToString()); // return false; //} //保存数据 base.SaveStationData(station,StationType.NormarlStation); } catch (Exception e) { ICSharpCode.Core.LoggingService.Info(e.ToString()); return false; } finally { //这里要加一个OK放行 FinishSavePLCWork(station); } return true; } } }