using Mesnac.Compressor.Data; using Mesnac.Compressor.Entity; using System; using System.Collections.Generic; using System.Linq; using System.Text; using System.Threading; using static System.Collections.Specialized.BitVector32; namespace Mesnac.Compressor.Station { public class NormarlStation : Common, IStation { public bool PrepareWork(StationInfo station) { //防止PLC没给直线条码，导致程序崩溃 if (station.Data.subLineList == null) { ICSharpCode.Core.LoggingService.Error(station.StationCode + "未收到PLC传递的条码"); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.NoBarCode); return false; } if (station.stationID == "4") { //锁螺丝机 if (string.IsNullOrEmpty(station.Data.subLineList[2].barcode) || station.Data.subLineList[2].barcode.Equals("ERROR")) { ICSharpCode.Core.LoggingService.Error(station.StationCode + "未收到PLC传递的条码"); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.NoBarCode); return false; } } //if (station.stationID == "9") //{ // //锁螺丝机 // if (string.IsNullOrEmpty(station.Data.subLineList[1].barcode) || station.Data.subLineList[1].barcode.Equals("ERROR")) // { // ICSharpCode.Core.LoggingService.Error(station.StationCode + "未收到PLC传递的条码"); // this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.NoBarCode); // return false; // } // else // { // ICSharpCode.Core.LoggingService.Debug("工位：" + station.StationCode + ",RFID：" + station.Data.RFIDNo + ",条码号：" + station.Data.subLineList[1].barcode); // } //} ICSharpCode.Core.LoggingService.Debug(station.StationCode + "，打印托盘号：" + station.Data.RFIDNo); #region 测试暂时去掉 bool iflag = IsOpen(station.stationID); if (iflag) { //查询是否NG物料放行 string semibarcode = GetTraySemiBarcode(station.Data.RFIDNo); //根据托盘号判断上工位是否为NG，如果NG则放行 bool StationState = GetStateStationByRFID(station.Data.RFIDNo); if (!StationState) { ICSharpCode.Core.LoggingService.Error(station.StationCode + "检测上工位信息NG放行"); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.TakeNG); Thread.Sleep(1000); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.FangXing); return false; } bool ReSatrtWork = JudgeStationReWork(station); //如果是重投并且到了重做工位（此处并不是重投口，而是对应拆解台选择的重做工位） if (ReSatrtWork) { WritePLC_Result(station); return false; } //不是重投 else { string preStationID = GetFirstStationIDByStationID(station.stationID); if (!string.IsNullOrEmpty(preStationID)) { bool iPreflag = IsOpen(preStationID); if (iPreflag) { //判断上工位是否NG，根据托盘号查询A码 string barcode = GetTraySemiBarcode(station.Data.RFIDNo); if (!string.IsNullOrEmpty(barcode)) { if (station.stationID == "4") { string JPCode = SelectJingPanCodeBySemiBarcodeA(barcode); //根据静盘码查询螺丝机工位信息 string LastWorkInfo = LastWorkProductionInfo(JPCode, station.PreTableName, "ScanBarcode"); if (!string.IsNullOrEmpty(LastWorkInfo)) { ICSharpCode.Core.LoggingService.DebugFormatted("查询上工位工作信息:{0}", LastWorkInfo); if (LastWorkInfo != "1") { ICSharpCode.Core.LoggingService.Error(station.StationCode + "检测上工位信息不合格,NG物料拿取"); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.TakeNG); Thread.Sleep(1000); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.FangXing); return false; } } else { ICSharpCode.Core.LoggingService.Error(station.StationCode + "检测上工位信息为空，上工序未完成"); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.PreNoWork); Thread.Sleep(1000); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.FangXing); return false; } } else { //查询托盘当前的工位 if (!this.PreStationInfo(station, station.Data.RFIDNo)) { ICSharpCode.Core.LoggingService.Error(station.StationCode + "检测无上工位信息"); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.PreNoWork); Thread.Sleep(1000); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.FangXing); return false; } //查询上一工位是否NG //根据托盘号判断上工位是否为NG，如果NG则放行 bool PreStationState = GetStateStationByRFID(station.Data.RFIDNo); if (!PreStationState) { ICSharpCode.Core.LoggingService.Error(station.StationCode + "检测上工位信息不合格"); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.PreNoWork); Thread.Sleep(1000); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.FangXing); return false; } } } } } } #endregion } this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.OK); //这里加一个物料是否匹配=======//还要加判断，当前工位是否需要判断 return true; } public bool JudgeStationReWork(StationInfo station) { bool bFlag = false; try { if (station.stationID == "4") { //string productcode = ""; //productcode = station.Data.subLineList[2].barcode; //根据条码查询是否重投 //bFlag = IsReStartWorkByBarCode(station, productcode); //根据条码查询是否有历史记录 //string IsReWork = GetReStartInfo("SemiBarcode", station.Data.subLineList[2].barcode, station.TableName, "ScanBarcode"); if (station.Data.Restart) { ICSharpCode.Core.LoggingService.DebugFormatted("{0}查询{1}托盘的产品为重投，条码:{2}", station.StationName, station.Data.RFIDNo, station.Data.subLineList[2].barcode); bFlag = true; } } else if (station.stationID == "5") { //重投到当前工位 ICSharpCode.Core.LoggingService.Debug(station.StationCode + "收到PLC传递的托盘号:" + station.Data.RFIDNo); string isrestart = ReStartWork(station); if (!string.IsNullOrEmpty(isrestart)) { if (isrestart == "2" || isrestart == "3") { bFlag = true; } } } else if (station.stationID == "6") { //重投到当前工位 ICSharpCode.Core.LoggingService.Debug(station.StationCode + "收到PLC传递的托盘号:" + station.Data.RFIDNo); //bFlag = IsReStartWork(station); string isrestart = ReStartWork(station); if (!string.IsNullOrEmpty(isrestart)) { if (isrestart == "3") { ICSharpCode.Core.LoggingService.Debug(station.StationCode + "查询[" + station.Data.RFIDNo + "]托盘的产品为重投"); bFlag = true; } } } else if (station.stationID == "7") { //重投到当前工位 ICSharpCode.Core.LoggingService.Debug(station.StationCode + "收到PLC传递的托盘号:" + station.Data.RFIDNo); //bFlag = IsReStartWork(station); string isrestart = ReStartWork(station); if (!string.IsNullOrEmpty(isrestart)) { if (isrestart == "3") { ICSharpCode.Core.LoggingService.Debug(station.StationCode + "查询[" + station.Data.RFIDNo + "]托盘的产品为重投"); bFlag = true; } } } //else if (station.stationID == "9") //{ // ICSharpCode.Core.LoggingService.DebugFormatted("{0}收到PLC传递的托盘号:{1},条码:{2}", station.StationCode, station.Data.RFIDNo, station.Data.subLineList[1].barcode); // //bool ReSatrtWork = IsReStartWorkByBarCode(station, station.Data.subLineList[1].barcode); // //bFlag = IsReStartWork(station); // string IsReWork = GetReStartInfo("SemiBarcode", station.Data.subLineList[1].barcode, station.TableName, "ScanBarcode"); // if (!string.IsNullOrEmpty(IsReWork)) // { // ICSharpCode.Core.LoggingService.DebugFormatted("{0}查询{1}托盘的产品为重投，条码:{2}", station.StationName, station.Data.RFIDNo, station.Data.subLineList[1].barcode); // bFlag = true; // } //} //else if (station.stationID == "10") //{ // //重投到当前工位 // ICSharpCode.Core.LoggingService.Debug(station.StationCode + "收到PLC传递的托盘号:" + station.Data.RFIDNo); // bFlag = IsReStartWork(station); //} return bFlag; } catch (Exception ex) { return false; } } public bool WritePLC_Result(StationInfo station) { bool bIsReStartWork = false; string stationID = ""; string ISdis = ""; try { if (station.stationID == "4") { //根据条码查询原来的组件绑定到新版上 string Abarcode = GetTraySemiBarcode(station.Data.RFIDNo); InsertBarcodeRelationShip(Abarcode, station.Data.subLineList[2].barcode, "", 2); if (station.Data.QGCT) { ICSharpCode.Core.LoggingService.Debug("前盖重投..."); stationID = "5"; ISdis = "2"; } else { ICSharpCode.Core.LoggingService.Debug("曲轴组件重投..."); stationID = "8"; ISdis = "3"; } //更新工位信息并放行 UpdateTray(stationID, station.Data.RFIDNo); //更新T_SY_TraceState表工位状态 bool bflag = UpdateTraceReStartStation(ISdis, "4", stationID, "",Abarcode); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.FangXing); return bIsReStartWork; } else if (station.stationID == "5") { string Abarcode = GetTraySemiBarcode(station.Data.RFIDNo); //更新工位信息并放行 UpdateTray(station.stationID, station.Data.RFIDNo); //更新当前工位 UpdateTraceReStartStation(station.stationID, Abarcode); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.FangXing); return bIsReStartWork; } else if (station.stationID == "6") { string Abarcode = GetTraySemiBarcode(station.Data.RFIDNo); //更新工位信息并放行 UpdateTray(station.stationID, station.Data.RFIDNo); //更新当前工位 UpdateTraceReStartStation(station.stationID, Abarcode); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.FangXing); return false; } else if (station.stationID == "7") { string Abarcode = GetTraySemiBarcode(station.Data.RFIDNo); //更新工位信息并放行 UpdateTray(station.stationID, station.Data.RFIDNo); //更新当前工位 UpdateTraceReStartStation(station.stationID, Abarcode); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.FangXing); return false; } return bIsReStartWork; } catch (Exception ex) { return bIsReStartWork; } } public bool HandleData(StationInfo station) { try { //暂时不用 //if (!CheckNewData(station, "")) //{ // ICSharpCode.Core.LoggingService.Debug("工位：" + station.StationCode + "的RFID：" + station.Data.RFIDNo + "数据已上传。条码号：" + station.Data.ProductBarcode + " 任务号：" + station.Data.MaskID.ToString()); // return false; //} //保存数据 if (station.stationID == "4") { station.Data.ProductBarcode = station.Data.subLineList[2].barcode; } //曲轴组件装配 else if (station.stationID == "6") { //ok放行 if (station.Data.DP_OpenFlag) { ICSharpCode.Core.LoggingService.ErrorFormatted("{0}工位OK物料放行！", station.StationName); //string semibarcode = GetTraySemiBarcode(station.Data.RFIDNo); ////收到PLC OK放行信号，系统强制托盘信息为合格 //UpdateTray(station.Data.RFIDNo, semibarcode, "6", 1); //this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.FangXing); //return false; } //NG放行 if (station.Data.ReWork) { ICSharpCode.Core.LoggingService.ErrorFormatted("{0}工位NG物料放行！" , station.StationName); //标记NG物料放行 string semibarcode = GetTraySemiBarcode(station.Data.RFIDNo); //string mainBarcode = GetTrayBarcode(station.Data.RFIDNo); UpdateTray(station.Data.RFIDNo, semibarcode,"6",3); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.FangXing); return false; } } else if (station.stationID == "7") { if (station.Data.ReWork) { ICSharpCode.Core.LoggingService.ErrorFormatted("{0}工位NG物料放行！", station.StationName); //标记NG物料放行 string semibarcode = GetTraySemiBarcode(station.Data.RFIDNo); //string mainBarcode = GetTrayBarcode(station.Data.RFIDNo); UpdateTray(station.Data.RFIDNo, semibarcode, "7", 3); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.FangXing); return false; } } else if (station.stationID == "9") { station.Data.ProductBarcode = station.Data.subLineList[1].barcode; //查询是否重投 ICSharpCode.Core.LoggingService.DebugFormatted("{0}收到PLC传递的托盘号:{1},条码:{2}", station.StationCode, station.Data.RFIDNo, station.Data.subLineList[1].barcode); //string IsReWork = GetReStartInfo("ScanBarcode", station.Data.subLineList[1].barcode, station.TableName, "ScanBarcode"); if (station.Data.Restart) { ICSharpCode.Core.LoggingService.DebugFormatted("{0}查询{1}托盘的产品为重投，条码:{2}", station.StationName, station.Data.RFIDNo, station.Data.subLineList[1].barcode); string Abarcode = GetTraySemiBarcode(station.Data.RFIDNo); //判断是否存在物料关系，如果存在则更新，反之插入数据 InsertBarcodeRelationShip(Abarcode, station.Data.subLineList[1].barcode, "", 1); //更新工位信息并放行 UpdateTray(station.stationID, station.Data.RFIDNo); //更新T_SY_TraceState表工位状态 bool bflag = UpdateTraceReStartStation("4","9", "10", station.Data.subLineList[1].barcode, Abarcode); this.DaoWeiQingQiuHandle(station, (int)DaoWeiResult.FangXing); return false; } //肯定是新板新组件 //根据条码查询原来的组件绑定到新版上 } base.SaveStationData(station,StationType.NormarlStation); FinishSavePLCWork(station); return true; } catch (Exception e) { ICSharpCode.Core.LoggingService.Info(e.ToString()); //这里要加一个OK放行 FinishSavePLCWork(station); return false; } } } }