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质量抽样数量方法修改，设备运行时间更新逻辑修改

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master
Yangwl 4 days ago
parent f7f26ca1a8
commit debefdc14d
12 changed files with 300 additions and 205 deletions
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2
op-modules/op-device/src/main/java/com/op/device/mapper/EquOperationMapper.java
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@ -97,6 +97,6 @@ public interface EquOperationMapper {
String getInfoByUserName(String part);
public EquOperation selectEquOperationByCode(EquOperation equOperation);
public List<EquOperation> selectEquOperationByCode(EquOperation equOperation);
}

32
op-modules/op-device/src/main/java/com/op/device/service/impl/EquRepairWorkOrderServiceImpl.java
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@ -795,15 +795,13 @@ public class EquRepairWorkOrderServiceImpl implements IEquRepairWorkOrderService
}
@Override
@DS("#header.poolName")
public AjaxResult updateDeviceRunTimeORRate(Map map) {
//查询产线绑定的设备情况
DynamicDataSourceContextHolder.push("ds_1000");
try {
DynamicDataSourceContextHolder.push("ds_1000");
List<Map> mapList = equEquipmentMapper.selectAuxiliaryEquipmentList(map);
EquOperation equOperation=new EquOperation();
for (Map mas:mapList){
System.out.println();
//查询设备有没有生成记录
String equipmentCode = mas.get("equipmentCode").toString();
String Time = map.get("productDate").toString();
@ -811,20 +809,22 @@ public class EquRepairWorkOrderServiceImpl implements IEquRepairWorkOrderService
LocalDate localDate = LocalDate.parse(Time, formatter);
equOperation.setCreateTime(java.sql.Date.valueOf(localDate));
equOperation.setEquipmentCode(equipmentCode);
EquOperation operation = equOperationMapper.selectEquOperationByCode(equOperation);
List<EquOperation> operationList = equOperationMapper.selectEquOperationByCode(equOperation);
DecimalFormat df = new DecimalFormat("#.##");
if (operation!=null){
//更新运行时间以及实际运行时间、故障率
equOperation.setId(operation.getId());
equOperation.setOperationTime(map.get("RunTime").toString());
//实际运行时间 = 实际运行时间 - 故障时间
double result = Double.parseDouble(map.get("RunTime").toString()) - Double.parseDouble(operation.getFaultTime());
equOperation.setActualOperationTime(String.valueOf(df.format(result)));
//故障率计算（故障时间/运行时间）
BigDecimal faultTimeBD = new BigDecimal(operation.getFaultTime());
BigDecimal operationTimeBD = new BigDecimal(equOperation.getOperationTime());//运行时间
equOperation.setFailureRate(faultTimeBD.multiply(new BigDecimal(100)).divide(operationTimeBD, 2, RoundingMode.HALF_UP).toString() + "%");
equOperationMapper.updateEquOperation(equOperation);
if (operationList!=null && operationList.size()>=0){
for (EquOperation operation : operationList){
//更新运行时间以及实际运行时间、故障率
equOperation.setId(operation.getId());
equOperation.setOperationTime(map.get("RunTime").toString());
//实际运行时间 = 实际运行时间 - 故障时间
double result = Double.parseDouble(map.get("RunTime").toString()) - Double.parseDouble(operation.getFaultTime());
equOperation.setActualOperationTime(String.valueOf(df.format(result)));
//故障率计算（故障时间/运行时间）
BigDecimal faultTimeBD = new BigDecimal(operation.getFaultTime());
BigDecimal operationTimeBD = new BigDecimal(equOperation.getOperationTime());//运行时间
equOperation.setFailureRate(faultTimeBD.multiply(new BigDecimal(100)).divide(operationTimeBD, 2, RoundingMode.HALF_UP).toString() + "%");
equOperationMapper.updateEquOperation(equOperation);
}
}
}
}catch (Exception e){

2
op-modules/op-device/src/main/resources/mapper/device/EquEquipmentMapper.xml
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@ -313,7 +313,7 @@
and be.del_flag = '0'
</where>
</select>
<select id="selectAuxiliaryEquipmentList" resultType="java.util.Map">
<select id="selectAuxiliaryEquipmentList" resultType="java.util.Map" parameterType="String">
select
ebac.auxiliary_equipment_code AS equipmentCode,
be.equipment_name AS equipmentName,

9
op-modules/op-mes/src/main/java/com/op/mes/controller/WCSInterfaceController.java
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@ -186,4 +186,13 @@ public class WCSInterfaceController extends BaseController {
public AjaxResult changeTransferResultTask() {
return wCInterfaceService.changeTransferResultTask();
}
/**
* 更新设备运行时间
* @return
*/
@PostMapping("/updateResouceRunTime")
public AjaxResult updateResouceRunTime(@RequestBody Map map) {
return wCInterfaceService.updateResouceRunTime(map);
}
}

2
op-modules/op-mes/src/main/java/com/op/mes/service/IWCSInterfaceService.java
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@ -48,4 +48,6 @@ public interface IWCSInterfaceService {
Map getWhiteBoardEquPro7Days(BoardDTO boardDTO);
Map getWhiteBoardProdDetails(Map paramMap);
AjaxResult updateResouceRunTime(Map map);
}

45
op-modules/op-mes/src/main/java/com/op/mes/service/impl/IWCInterfaceServiceImpl.java
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@ -483,6 +483,14 @@ public class IWCInterfaceServiceImpl implements IWCSInterfaceService {
sHzWorks.setMachineCode(mesReportWork.getMachineCode());
sapRson = this.reportHzToSap(sHzWorks);
logger.info("==========================一层工单报工结束:"+JSONObject.toJSONString(sapRson));
//更新产线设备运行时间,故障率
logger.info("==========================更新产线设备运行时间,故障率开始");
Map updateDeviceParam=new HashMap();
updateDeviceParam.put("RunTime",mesReportWork.getWorkTime());
updateDeviceParam.put("equipmentCode",mesReportWork.getMachineCode());
updateDeviceParam.put("productDate",mesReportWork.getProductDate());
R rs = remoteDeviceService.updateDeviceRunTimeORRate(updateDeviceParam);
logger.info("==========================更新产线设备运行时间,故障率结束：结果"+ rs.getMsg());
}else if(workOrders.size()==2){
/**(两层报工)子工单先报工，然后母工单报工**/
mesReportWork.setUploadStatus("1");//除了1报工成功的，都需要报工
@ -536,6 +544,14 @@ public class IWCInterfaceServiceImpl implements IWCSInterfaceService {
//pHzWork.setSac2("4");//母单报工固定值(上位机插入数据时候默认4)
R sapR = this.reportHzToSap(pHzWork);
logger.info("==========================母工单报工结束"+JSONObject.toJSONString(sapR));
//更新产线设备运行时间,故障率
logger.info("==========================更新产线设备运行时间,故障率开始");
Map updateDeviceParam=new HashMap();
updateDeviceParam.put("RunTime",mesReportWork.getWorkTime());
updateDeviceParam.put("equipmentCode",mesReportWork.getMachineCode());
updateDeviceParam.put("productDate",mesReportWork.getProductDate());
R rs = remoteDeviceService.updateDeviceRunTimeORRate(updateDeviceParam);
logger.info("==========================更新产线设备运行时间,故障率结束：结果"+ rs.getMsg());
return sapR;
}
@ -595,15 +611,15 @@ public class IWCInterfaceServiceImpl implements IWCSInterfaceService {
break;
}
}
//更新产线设备运行时间,故障率
logger.info("==========================更新产线设备运行时间,故障率开始");
Map updateDeviceParam=new HashMap();
updateDeviceParam.put("RunTime",mesReportWork.getWorkTime());
updateDeviceParam.put("equipmentCode",mesReportWork.getMachineCode());
updateDeviceParam.put("productDate",mesReportWork.getProductDate());
R rs = remoteDeviceService.updateDeviceRunTimeORRate(updateDeviceParam);
logger.info("==========================更新产线设备运行时间,故障率结束：结果"+ rs.getMsg());
}
//更新产线设备运行时间,故障率
logger.info("==========================更新产线设备运行时间,故障率开始");
Map updateDeviceParam=new HashMap();
updateDeviceParam.put("RunTime",mesReportWork.getWorkTime());
updateDeviceParam.put("equipmentCode",mesReportWork.getMachineCode());
updateDeviceParam.put("productDate",mesReportWork.getProductDate());
R rs = remoteDeviceService.updateDeviceRunTimeORRate(updateDeviceParam);
logger.info("==========================更新产线设备运行时间,故障率结束：结果"+ rs.getMsg());
return sapRson;
} catch (Exception e) {
return R.fail("报工失败："+e.getMessage());
@ -815,6 +831,19 @@ public class IWCInterfaceServiceImpl implements IWCSInterfaceService {
return resultMap;
}
@Override
public AjaxResult updateResouceRunTime(Map map) {
//更新产线设备运行时间,故障率
logger.info("==========================更新产线设备运行时间,故障率开始");
Map updateDeviceParam=new HashMap();
updateDeviceParam.put("RunTime",map.get("RunTime"));
updateDeviceParam.put("equipmentCode",map.get("equipmentCode"));
updateDeviceParam.put("productDate",map.get("productDate"));
R rs = remoteDeviceService.updateDeviceRunTimeORRate(updateDeviceParam);
logger.info("==========================更新产线设备运行时间,故障率结束：结果"+ rs.getMsg());
return AjaxResult.success(rs.getMsg());
}
protected List<String> get7Days(){
List<String> days = new ArrayList<>();
// 获取当前日期

340
op-modules/op-quality/src/main/java/com/op/quality/config/GB2828Sampler.java
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@ -4,193 +4,183 @@ import java.util.HashMap;
import java.util.Map;
public class GB2828Sampler {
public static final Map<String, Integer> SAMPLE_SIZE_CODE_MAP = new HashMap<>();
public static final Map<String, int[]> AQL_TABLE = new HashMap<>();
private static final Map<String, String> CODE_MAP = new HashMap<>();
private static final Map<String, int[]> SAMPLE_SIZE_MAP = new HashMap<>();
private static final Map<String, int[]> AQL_TABLE = new HashMap<>();
static {
// 检验水平I
SAMPLE_SIZE_CODE_MAP.put("2-8_I", 2);
SAMPLE_SIZE_CODE_MAP.put("9-15_I", 2);
SAMPLE_SIZE_CODE_MAP.put("16-25_I", 3);
SAMPLE_SIZE_CODE_MAP.put("26-50_I", 3);
SAMPLE_SIZE_CODE_MAP.put("51-90_I", 5);
SAMPLE_SIZE_CODE_MAP.put("91-150_I", 5);
SAMPLE_SIZE_CODE_MAP.put("151-280_I", 8);
SAMPLE_SIZE_CODE_MAP.put("281-500_I", 13);
SAMPLE_SIZE_CODE_MAP.put("501-1200_I", 20);
SAMPLE_SIZE_CODE_MAP.put("1201-3200_I", 32);
SAMPLE_SIZE_CODE_MAP.put("3201-10000_I", 50);
SAMPLE_SIZE_CODE_MAP.put("10001-35000_I", 80);
SAMPLE_SIZE_CODE_MAP.put("35001-150000_I", 125);
SAMPLE_SIZE_CODE_MAP.put("150001-500000_I", 200);
SAMPLE_SIZE_CODE_MAP.put("500001-_I", 315);
// 检验水平II (默认水平)
SAMPLE_SIZE_CODE_MAP.put("2-8_II", 2);
SAMPLE_SIZE_CODE_MAP.put("9-15_II", 3);
SAMPLE_SIZE_CODE_MAP.put("16-25_II", 5);
SAMPLE_SIZE_CODE_MAP.put("26-50_II", 8);
SAMPLE_SIZE_CODE_MAP.put("51-90_II", 13);
SAMPLE_SIZE_CODE_MAP.put("91-150_II", 20);
SAMPLE_SIZE_CODE_MAP.put("151-280_II", 32);
SAMPLE_SIZE_CODE_MAP.put("281-500_II", 50);
SAMPLE_SIZE_CODE_MAP.put("501-1200_II", 80);
SAMPLE_SIZE_CODE_MAP.put("1201-3200_II", 125);
SAMPLE_SIZE_CODE_MAP.put("3201-10000_II", 200);
SAMPLE_SIZE_CODE_MAP.put("10001-35000_II", 315);
SAMPLE_SIZE_CODE_MAP.put("35001-150000_II", 500);
SAMPLE_SIZE_CODE_MAP.put("150001-500000_II", 800);
SAMPLE_SIZE_CODE_MAP.put("500001-_II", 1250);
// 检验水平III
SAMPLE_SIZE_CODE_MAP.put("2-8_III", 3);
SAMPLE_SIZE_CODE_MAP.put("9-15_III", 5);
SAMPLE_SIZE_CODE_MAP.put("16-25_III", 8);
SAMPLE_SIZE_CODE_MAP.put("26-50_III", 13);
SAMPLE_SIZE_CODE_MAP.put("51-90_III", 20);
SAMPLE_SIZE_CODE_MAP.put("91-150_III", 32);
SAMPLE_SIZE_CODE_MAP.put("151-280_III", 50);
SAMPLE_SIZE_CODE_MAP.put("281-500_III", 80);
SAMPLE_SIZE_CODE_MAP.put("501-1200_III", 125);
SAMPLE_SIZE_CODE_MAP.put("1201-3200_III", 200);
SAMPLE_SIZE_CODE_MAP.put("3201-10000_III", 315);
SAMPLE_SIZE_CODE_MAP.put("10001-35000_III", 500);
SAMPLE_SIZE_CODE_MAP.put("35001-150000_III", 800);
SAMPLE_SIZE_CODE_MAP.put("150001-500000_III", 1250);
SAMPLE_SIZE_CODE_MAP.put("500001-_III", 2000);
}
static {
// 样本量字码A-R对应的AQL接收数
AQL_TABLE.put("A", new int[]{0,0,0,0,0}); // 样本量2-3
AQL_TABLE.put("B", new int[]{0,0,0,0,0}); // 样本量5
AQL_TABLE.put("C", new int[]{0,0,0,0,0}); // 样本量8
AQL_TABLE.put("D", new int[]{0,0,0,0,1}); // 样本量13
AQL_TABLE.put("E", new int[]{0,0,0,1,1}); // 样本量20
AQL_TABLE.put("F", new int[]{0,0,1,1,2}); // 样本量32
AQL_TABLE.put("G", new int[]{0,1,1,2,3}); // 样本量50
AQL_TABLE.put("H", new int[]{1,1,2,3,5}); // 样本量80
AQL_TABLE.put("J", new int[]{1,2,3,5,7}); // 样本量125
AQL_TABLE.put("K", new int[]{2,3,5,7,10}); // 样本量200
AQL_TABLE.put("L", new int[]{3,5,7,10,14}); // 样本量315
AQL_TABLE.put("M", new int[]{5,7,10,14,21}); // 样本量500
AQL_TABLE.put("N", new int[]{7,10,14,21,21}); // 样本量800
AQL_TABLE.put("P", new int[]{10,14,21,21,21}); // 样本量1250
AQL_TABLE.put("Q", new int[]{14,21,21,21,21}); // 样本量2000
}
private int lotSize;
private String inspectionLevel;
private double aqlValue;
private boolean strictInspection;
public GB2828Sampler(int lotSize, String inspectionLevel, double aqlValue, boolean strictInspection) {
this.lotSize = lotSize;
this.inspectionLevel = inspectionLevel;
this.aqlValue = aqlValue;
this.strictInspection = strictInspection;
// 初始化样本量字码表
initCodeMap();
// 初始化样本量表
initSampleSizeMap();
// 初始化AQL表
initAqlTable();
}
public String getSampleSizeCode() {
// 根据批量范围和检验水平确定样本量字码
if (inspectionLevel.equals("I")) {
if (lotSize >= 2 && lotSize <= 8) return "A";
else if (lotSize >= 9 && lotSize <= 15) return "A";
else if (lotSize >= 16 && lotSize <= 25) return "B";
else if (lotSize >= 26 && lotSize <= 50) return "B";
else if (lotSize >= 51 && lotSize <= 90) return "C";
else if (lotSize >= 91 && lotSize <= 150) return "C";
else if (lotSize >= 151 && lotSize <= 280) return "D";
else if (lotSize >= 281 && lotSize <= 500) return "D";
else if (lotSize >= 501 && lotSize <= 1200) return "E";
else if (lotSize >= 1201 && lotSize <= 3200) return "E";
else if (lotSize >= 3201 && lotSize <= 10000) return "F";
else if (lotSize >= 10001 && lotSize <= 35000) return "F";
else if (lotSize >= 35001 && lotSize <= 150000) return "G";
else return "H";
}
else if (inspectionLevel.equals("II")) {
if (lotSize >= 2 && lotSize <= 8) return "A";
else if (lotSize >= 9 && lotSize <= 15) return "B";
else if (lotSize >= 16 && lotSize <= 25) return "C";
else if (lotSize >= 26 && lotSize <= 50) return "D";
else if (lotSize >= 51 && lotSize <= 90) return "E";
else if (lotSize >= 91 && lotSize <= 150) return "F";
else if (lotSize >= 151 && lotSize <= 280) return "G";
else if (lotSize >= 281 && lotSize <= 500) return "H";
else if (lotSize >= 501 && lotSize <= 1200) return "J";
else if (lotSize >= 1201 && lotSize <= 3200) return "K";
else if (lotSize >= 3201 && lotSize <= 10000) return "L";
else if (lotSize >= 10001 && lotSize <= 35000) return "M";
else if (lotSize >= 35001 && lotSize <= 150000) return "N";
else if (lotSize >= 150001 && lotSize <= 500000) return "P";
else return "Q";
}
else { // 检验水平III
if (lotSize >= 2 && lotSize <= 8) return "B";
else if (lotSize >= 9 && lotSize <= 15) return "C";
else if (lotSize >= 16 && lotSize <= 25) return "D";
else if (lotSize >= 26 && lotSize <= 50) return "E";
else if (lotSize >= 51 && lotSize <= 90) return "F";
else if (lotSize >= 91 && lotSize <= 150) return "G";
else if (lotSize >= 151 && lotSize <= 280) return "H";
else if (lotSize >= 281 && lotSize <= 500) return "J";
else if (lotSize >= 501 && lotSize <= 1200) return "K";
else if (lotSize >= 1201 && lotSize <= 3200) return "L";
else if (lotSize >= 3201 && lotSize <= 10000) return "M";
else if (lotSize >= 10001 && lotSize <= 35000) return "N";
else if (lotSize >= 35001 && lotSize <= 150000) return "P";
else if (lotSize >= 150001 && lotSize <= 500000) return "Q";
else return "R";
private static void initCodeMap() {
// 常规检验水平(I/II/III)
CODE_MAP.put("2-8_I", "A"); CODE_MAP.put("2-8_II", "A"); CODE_MAP.put("2-8_III", "B");
CODE_MAP.put("9-15_I", "B"); CODE_MAP.put("9-15_II", "B"); CODE_MAP.put("9-15_III", "C");
CODE_MAP.put("16-25_I", "C"); CODE_MAP.put("16-25_II", "C"); CODE_MAP.put("16-25_III", "D");
CODE_MAP.put("26-50_I", "D"); CODE_MAP.put("26-50_II", "D"); CODE_MAP.put("26-50_III", "E");
CODE_MAP.put("51-90_I", "E"); CODE_MAP.put("51-90_II", "E"); CODE_MAP.put("51-90_III", "F");
CODE_MAP.put("91-150_I", "F"); CODE_MAP.put("91-150_II", "F"); CODE_MAP.put("91-150_III", "G");
CODE_MAP.put("151-280_I", "G"); CODE_MAP.put("151-280_II", "G"); CODE_MAP.put("151-280_III", "H");
CODE_MAP.put("281-500_I", "H"); CODE_MAP.put("281-500_II", "H"); CODE_MAP.put("281-500_III", "J");
CODE_MAP.put("501-1200_I", "J"); CODE_MAP.put("501-1200_II", "J"); CODE_MAP.put("501-1200_III", "K");
CODE_MAP.put("1201-3200_I", "K"); CODE_MAP.put("1201-3200_II", "K"); CODE_MAP.put("1201-3200_III", "L");
CODE_MAP.put("3201-10000_I", "L"); CODE_MAP.put("3201-10000_II", "L"); CODE_MAP.put("3201-10000_III", "M");
CODE_MAP.put("10001-35000_I", "M"); CODE_MAP.put("10001-35000_II", "M"); CODE_MAP.put("10001-35000_III", "N");
CODE_MAP.put("35001-150000_I", "N"); CODE_MAP.put("35001-150000_II", "N"); CODE_MAP.put("35001-150000_III", "P");
CODE_MAP.put("150001-500000_I", "P"); CODE_MAP.put("150001-500000_II", "P"); CODE_MAP.put("150001-500000_III", "Q");
CODE_MAP.put("500001+_I", "Q"); CODE_MAP.put("500001+_II", "Q"); CODE_MAP.put("500001+_III", "R");
// 特殊检验水平(S1-S4)
CODE_MAP.put("2-8_S1", "A"); CODE_MAP.put("2-8_S2", "A"); CODE_MAP.put("2-8_S3", "A"); CODE_MAP.put("2-8_S4", "A");
CODE_MAP.put("9-15_S1", "A"); CODE_MAP.put("9-15_S2", "A"); CODE_MAP.put("9-15_S3", "B"); CODE_MAP.put("9-15_S4", "B");
CODE_MAP.put("16-25_S1", "A"); CODE_MAP.put("16-25_S2", "B"); CODE_MAP.put("16-25_S3", "B"); CODE_MAP.put("16-25_S4", "C");
CODE_MAP.put("26-50_S1", "B"); CODE_MAP.put("26-50_S2", "B"); CODE_MAP.put("26-50_S3", "C"); CODE_MAP.put("26-50_S4", "D");
CODE_MAP.put("51-90_S1", "B"); CODE_MAP.put("51-90_S2", "C"); CODE_MAP.put("51-90_S3", "D"); CODE_MAP.put("51-90_S4", "E");
CODE_MAP.put("91-150_S1", "B"); CODE_MAP.put("91-150_S2", "C"); CODE_MAP.put("91-150_S3", "E"); CODE_MAP.put("91-150_S4", "F");
CODE_MAP.put("151-280_S1", "C"); CODE_MAP.put("151-280_S2", "D"); CODE_MAP.put("151-280_S3", "F"); CODE_MAP.put("151-280_S4", "G");
CODE_MAP.put("281-500_S1", "C"); CODE_MAP.put("281-500_S2", "E"); CODE_MAP.put("281-500_S3", "G"); CODE_MAP.put("281-500_S4", "H");
CODE_MAP.put("501-1200_S1", "D"); CODE_MAP.put("501-1200_S2", "F"); CODE_MAP.put("501-1200_S3", "H"); CODE_MAP.put("501-1200_S4", "J");
CODE_MAP.put("1201-3200_S1", "D"); CODE_MAP.put("1201-3200_S2", "G"); CODE_MAP.put("1201-3200_S3", "J"); CODE_MAP.put("1201-3200_S4", "K");
CODE_MAP.put("3201-10000_S1", "E"); CODE_MAP.put("3201-10000_S2", "H"); CODE_MAP.put("3201-10000_S3", "K"); CODE_MAP.put("3201-10000_S4", "L");
CODE_MAP.put("10001-35000_S1", "E"); CODE_MAP.put("10001-35000_S2", "J"); CODE_MAP.put("10001-35000_S3", "L"); CODE_MAP.put("10001-35000_S4", "M");
CODE_MAP.put("35001-150000_S1", "F"); CODE_MAP.put("35001-150000_S2", "K"); CODE_MAP.put("35001-150000_S3", "M"); CODE_MAP.put("35001-150000_S4", "N");
CODE_MAP.put("150001-500000_S1", "G"); CODE_MAP.put("150001-500000_S2", "L"); CODE_MAP.put("150001-500000_S3", "N"); CODE_MAP.put("150001-500000_S4", "P");
CODE_MAP.put("500001+_S1", "H"); CODE_MAP.put("500001+_S2", "M"); CODE_MAP.put("500001+_S3", "P"); CODE_MAP.put("500001+_S4", "Q");
}
private static void initSampleSizeMap() {
SAMPLE_SIZE_MAP.put("A", new int[]{0,0,0,1,1,2,3,5,7,10,14,21});
SAMPLE_SIZE_MAP.put("B", new int[]{0,0,1,2,3,5,7,10,14,21,30,42});
SAMPLE_SIZE_MAP.put("C", new int[]{0,1,2,3,5,7,10,14,21,30,42,60});
SAMPLE_SIZE_MAP.put("D", new int[]{1,1,3,5,7,10,14,21,30,42,60,90});
SAMPLE_SIZE_MAP.put("E", new int[]{2,3,5,7,10,14,21,30,42,60,90,150});
SAMPLE_SIZE_MAP.put("F", new int[]{3,5,7,10,14,21,30,42,60,90,150,240});
SAMPLE_SIZE_MAP.put("G", new int[]{5,7,10,14,21,30,42,60,90,150,240,360});
SAMPLE_SIZE_MAP.put("H", new int[]{7,10,14,21,30,42,60,90,150,240,360,540});
SAMPLE_SIZE_MAP.put("J", new int[]{10,14,21,30,42,60,90,150,240,360,540,800});
SAMPLE_SIZE_MAP.put("K", new int[]{14,21,30,42,60,90,150,240,360,540,800,1200});
SAMPLE_SIZE_MAP.put("L", new int[]{21,30,42,60,90,150,240,360,540,800,1200,1800});
SAMPLE_SIZE_MAP.put("M", new int[]{30,42,60,90,150,240,360,540,800,1200,1800,3000});
SAMPLE_SIZE_MAP.put("N", new int[]{42,60,90,150,240,360,540,800,1200,1800,3000,4500});
SAMPLE_SIZE_MAP.put("P", new int[]{60,90,150,240,360,540,800,1200,1800,3000,4500,7000});
SAMPLE_SIZE_MAP.put("Q", new int[]{90,150,240,360,540,800,1200,1800,3000,4500,7000,10000});
SAMPLE_SIZE_MAP.put("R", new int[]{150,240,360,540,800,1200,1800,3000,4500,7000,10000,15000});
}
private static void initAqlTable() {
// 数组元素对应标准AQL值：0.065,0.10,0.15,0.25,0.40,0.65,1.0,1.5,2.5,4.0,6.5
AQL_TABLE.put("A", new int[]{0,0,1,1,2,3,5,7,10,14,21});
AQL_TABLE.put("B", new int[]{0,1,1,2,3,5,7,10,14,21,30});
AQL_TABLE.put("C", new int[]{0,1,2,3,5,7,10,14,21,30,42});
AQL_TABLE.put("D", new int[]{1,1,2,3,5,7,10,14,21,30,42});
AQL_TABLE.put("E", new int[]{1,2,3,5,7,10,14,21,30,42,60});
AQL_TABLE.put("F", new int[]{2,3,5,7,10,14,21,30,42,60,80});
AQL_TABLE.put("G", new int[]{3,5,7,10,14,21,30,42,60,80,120});
AQL_TABLE.put("H", new int[]{5,7,10,14,21,30,42,60,80,120,180});
AQL_TABLE.put("J", new int[]{7,10,14,21,30,42,60,80,120,180,280});
AQL_TABLE.put("K", new int[]{10,14,21,30,42,60,80,120,180,280,400});
AQL_TABLE.put("L", new int[]{14,21,30,42,60,80,120,180,280,400,600});
AQL_TABLE.put("M", new int[]{21,30,42,60,80,120,180,280,400,600,800});
AQL_TABLE.put("N", new int[]{30,42,60,80,120,180,280,400,600,800,1200});
AQL_TABLE.put("P", new int[]{42,60,80,120,180,280,400,600,800,1200,1800});
AQL_TABLE.put("Q", new int[]{60,80,120,180,280,400,600,800,1200,1800,2500});
AQL_TABLE.put("R", new int[]{80,120,180,280,400,600,800,1200,1800,2500,3200});
}
public SamplingResult getSamplingPlan(int lotSize, String level, double aql) {
String code = determineCode(lotSize, level);
int sampleSize = determineSampleSize(code, level);
int[] acRe = determineAcReNumbers(code, aql);
return new SamplingResult(code, sampleSize, acRe[0], acRe[1]);
}
private String determineCode(int lotSize, String level) {
String range = getRange(lotSize);
return CODE_MAP.getOrDefault(range + "_" + level, "K");
}
private String getRange(int size) {
if (size >= 2 && size <= 8) return "2-8";
else if (size >= 9 && size <= 15) return "9-15";
else if (size >= 16 && size <= 25) return "16-25";
else if (size >= 26 && size <= 50) return "26-50";
else if (size >= 51 && size <= 90) return "51-90";
else if (size >= 91 && size <= 150) return "91-150";
else if (size >= 151 && size <= 280) return "151-280";
else if (size >= 281 && size <= 500) return "281-500";
else if (size >= 501 && size <= 1200) return "501-1200";
else if (size >= 1201 && size <= 3200) return "1201-3200";
else if (size >= 3201 && size <= 10000) return "3201-10000";
else if (size >= 10001 && size <= 35000) return "10001-35000";
else if (size >= 35001 && size <= 150000) return "35001-150000";
else if (size >= 150001 && size <= 500000) return "150001-500000";
else return "500001+";
}
private int determineSampleSize(String code, String level) {
int[] sizes = SAMPLE_SIZE_MAP.get(code);
switch(level) {
case "I": case "S1": case "S2": return sizes[0];
case "II": case "S3": return sizes[1];
case "III": case "S4": return sizes[2];
default: return sizes[1];
}
}
public int getSampleSize() {
String code = getSampleSizeCode();
// 根据字码获取具体样本量
switch(code) {
case "A": return 2;
case "B": return 3;
case "C": return 5;
case "D": return 8;
case "E": return 13;
case "F": return 20;
case "G": return 32;
case "H": return 50;
case "J": return 80;
case "K": return 125;
case "L": return 200;
case "M": return 315;
case "N": return 500;
case "P": return 800;
case "Q": return 1250;
case "R": return 2000;
default: return 125; // 默认返回检验水平II的中间值
}
}
public int[] getAcceptRejectNumbers() {
String code = getSampleSizeCode();
private int[] determineAcReNumbers(String code, double aql) {
int[] aqlValues = AQL_TABLE.get(code);
// 根据AQL值查找对应的接收/拒收数（GB/T 2828.1标准）
if (aqlValue <= 0.65) return new int[]{aqlValues[0], aqlValues[0]+1};
else if (aqlValue <= 1.0) return new int[]{aqlValues[1], aqlValues[1]+1};
else if (aqlValue <= 1.5) return new int[]{aqlValues[2], aqlValues[2]+1};
else if (aqlValue <= 2.5) return new int[]{aqlValues[3], aqlValues[3]+1};
else if (aqlValue <= 4.0) return new int[]{aqlValues[4], aqlValues[4]+1};
else if (aqlValue <= 6.5) return new int[]{aqlValues[5], aqlValues[5]+1};
else if (aqlValue <= 10.0) return new int[]{aqlValues[6], aqlValues[6]+1};
else return new int[]{aqlValues[aqlValues.length-1], aqlValues[aqlValues.length-1]+1};
if (aql <= 0.065) return new int[]{aqlValues[0], aqlValues[0]+1};
else if (aql <= 0.10) return new int[]{aqlValues[1], aqlValues[1]+1};
else if (aql <= 0.15) return new int[]{aqlValues[2], aqlValues[2]+1};
else if (aql <= 0.25) return new int[]{aqlValues[3], aqlValues[3]+1};
else if (aql <= 0.40) return new int[]{aqlValues[4], aqlValues[4]+1};
else if (aql <= 0.65) return new int[]{aqlValues[5], aqlValues[5]+1};
else if (aql <= 1.0) return new int[]{aqlValues[6], aqlValues[6]+1};
else if (aql <= 1.5) return new int[]{aqlValues[7], aqlValues[7]+1};
else if (aql <= 2.5) return new int[]{aqlValues[8], aqlValues[8]+1};
else if (aql <= 4.0) return new int[]{aqlValues[9], aqlValues[9]+1};
else if (aql <= 6.5) return new int[]{aqlValues[10], aqlValues[10]+1};
else return new int[]{aqlValues[11], aqlValues[11]+1};
}
public boolean isLotAccepted(int defectCount) {
int[] acRe = getAcceptRejectNumbers();
return defectCount <= acRe[0];
public static class SamplingResult {
public final String code;
public final int sampleSize;
public final int acceptNumber;
public final int rejectNumber;
public SamplingResult(String code, int sampleSize, int acceptNumber, int rejectNumber) {
this.code = code;
this.sampleSize = sampleSize;
this.acceptNumber = acceptNumber;
this.rejectNumber = rejectNumber;
}
}
public static void main(String[] args) {
GB2828Sampler sampler = new GB2828Sampler(1000, "II", 1.0, false);
System.out.println("样本量字码: " + sampler.getSampleSizeCode());
System.out.println("样本量: " + sampler.getSampleSize());
int[] acRe = sampler.getAcceptRejectNumbers();
System.out.println("接收数/拒收数: " + acRe[0] + "/" + acRe[1]);
GB2828Sampler sampler = new GB2828Sampler();
// 常规检验水平II示例
GB2828Sampler.SamplingResult normalResult =
sampler.getSamplingPlan(5000 ,"III", 0.0);
System.out.println("常规检验: " + normalResult.code + " " +
normalResult.sampleSize + " " + normalResult.acceptNumber);
// 特殊检验水平S2示例
GB2828Sampler.SamplingResult specialResult =
sampler.getSamplingPlan(1500, "S4", 1.0);
System.out.println("特殊检验: " + specialResult.code + " " +
specialResult.sampleSize + " " + specialResult.acceptNumber);
}
}

27
op-modules/op-quality/src/main/java/com/op/quality/domain/QcCheckTaskDetail.java
Unescape Escape View File

@ -147,6 +147,33 @@ public class QcCheckTaskDetail extends BaseEntity {
private String sampleQuality;
private String sampleAql;
private String checkLevel;
private String samplingPlan;
private String defectCategory;
private BigDecimal quality;
public BigDecimal getQuality() {
return quality;
}
public void setQuality(BigDecimal quality) {
this.quality = quality;
}
public String getSamplingPlan() {
return samplingPlan;
}
public void setSamplingPlan(String samplingPlan) {
this.samplingPlan = samplingPlan;
}
public String getDefectCategory() {
return defectCategory;
}
public void setDefectCategory(String defectCategory) {
this.defectCategory = defectCategory;
}
public String getClassTypeCodes() {
return classTypeCodes;

19
op-modules/op-quality/src/main/java/com/op/quality/domain/QcCheckTypeProject.java
Unescape Escape View File

@ -114,6 +114,25 @@ public class QcCheckTypeProject extends BaseEntity {
private String itemType;
private String judgeRate;
private String samplingPlan;
private String defectCategory;
public String getSamplingPlan() {
return samplingPlan;
}
public void setSamplingPlan(String samplingPlan) {
this.samplingPlan = samplingPlan;
}
public String getDefectCategory() {
return defectCategory;
}
public void setDefectCategory(String defectCategory) {
this.defectCategory = defectCategory;
}
public String getItemType() {
return itemType;
}

10
op-modules/op-quality/src/main/java/com/op/quality/service/impl/QcProCheckServiceImpl.java
Unescape Escape View File

@ -9,6 +9,7 @@ import com.op.common.core.utils.DateUtils;
import com.op.common.core.utils.StringUtils;
import com.op.common.core.utils.uuid.IdUtils;
import com.op.common.security.utils.SecurityUtils;
import com.op.quality.config.GB2828Sampler;
import com.op.quality.domain.*;
import com.op.quality.mapper.QMSFileMapper;
import com.op.quality.mapper.QcCheckTaskDefectMapper;
@ -23,6 +24,7 @@ import org.springframework.stereotype.Service;
import org.springframework.web.bind.annotation.RequestBody;
import java.math.BigDecimal;
import java.math.RoundingMode;
import java.text.SimpleDateFormat;
import java.util.*;
@ -243,6 +245,14 @@ public class QcProCheckServiceImpl implements QcProCheckService {
qcd.setDefectQualitys(defectInfo.getDefectQualitys());
qcd.setClassTypeCodes(defectInfo.getClassId());
}
if (StringUtils.isNotBlank(qcd.getSamplingPlan())&&StringUtils.isNotBlank(qcd.getDefectCategory())){
GB2828Sampler sampler = new GB2828Sampler();
// 常规检验水平II示例
GB2828Sampler.SamplingResult normalResult =
sampler.getSamplingPlan(qcd.getQuality().setScale(0, RoundingMode.HALF_UP).intValue(),qcd.getSamplingPlan(), Double.valueOf(qcd.getDefectCategory()));
qcd.setSampleQuality(String.valueOf(normalResult.acceptNumber));
}
}
dto.setQcCheckTaskDetails(qcCheckTaskDetails);

6
op-modules/op-quality/src/main/resources/mapper/quality/QcCheckTaskIncomeMapper.xml
Unescape Escape View File

@ -156,14 +156,18 @@
td.defect_code defectCode,
td.defect_quality defectQuality,
td.sample_code sampleCode,
qct.quality quality,
td.sample_quality sampleQuality,
td.sample_aql sampleAql,
td.check_level checkLevel,
qctp.upper_diff upperDiff,
qctp.down_diff downDiff,
qctp.sample,
qctp.weight
qctp.weight,
qctp.sampling_plan samplingPlan,
qctp.defect_category defectCategory
from qc_check_task_detail td
LEFT JOIN qc_check_task qct ON td.belong_to= qct.record_id
left join qc_check_type_project qctp on td.type_project_id = qctp.id
left join lanju_op_cloud.dbo.sys_dict_data dic on dic.dict_value = td.unit_code and dic.status ='0' and dic.dict_type = 'unit'
where td.belong_to = #{belongTo} and td.del_flag='0' and qctp.del_flag = '0' and td.rule_name is not null

11
op-modules/op-quality/src/main/resources/mapper/quality/QcCheckTypeProjectMapper.xml
Unescape Escape View File

@ -29,13 +29,14 @@
<result property="sort" column="sort"/>
<result property="projectNo" column="project_no"/>
<result property="weight" column="weight"/>
<result property="samplingPlan" column="sampling_plan"/>
<result property="defectCategory" column="defect_category"/>
</resultMap>
<sql id="selectQcCheckTypeProjectVo">
select id, project_id, type_id, standard_value, upper_diff, down_diff, sample, status, attr1,
create_by, create_time, update_by, update_time, factory_code, del_flag, group_id,
material_code, sample_num,unit,sort
material_code, sample_num,unit,sort,sampling_plan,defect_category
from qc_check_type_project
</sql>
@ -79,7 +80,9 @@
ctp.factory_code,ctp.del_flag,
ctp.group_id,ctp.material_code,
ctp.sample_num,ctp.sort,ctp.weight,
ctp.unit
ctp.unit,
ctp.sampling_plan,
ctp.defect_category
FROM qc_check_type_project ctp
LEFT JOIN qc_check_project cp ON ctp.project_id = cp.id AND cp.del_flag = '0'
WHERE ctp.del_flag ='0' AND ctp.id = #{id}
@ -257,6 +260,8 @@
<if test="propertyCode != null">property_code = #{propertyCode},</if>
<if test="sort != null">sort = #{sort},</if>
<if test="weight != null">weight = #{weight},</if>
<if test="samplingPlan != null">sampling_plan = #{samplingPlan},</if>
<if test="defectCategory != null">defect_category = #{defectCategory},</if>
</trim>
where id = #{id}
</update>

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